• 제목/요약/키워드: Tubular reactor

검색결과 71건 처리시간 0.03초

CFD를 이용한 관상 열교환기형 반응기의 mixing 효율 분석 (ANALYSIS OF MIXING EFFICIENCY OF A TUBULAR HEAT-EXCHANGER REACTOR USING CFD)

  • 이지현;송현섭;한상필
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2005년도 추계 학술대회논문집
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    • pp.45-47
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    • 2005
  • We have investigated the mixing behavior of a tubular heat exchanger reactor using CFD and compared its mixing performance with different type of reactors such as jet mixer and continuous stirred tank reactor (CSTR). The mixedness in each reactor was quantified introducing a statistical average value, the coefficient of variation (CoV), which is a normalized standard deviation of concentration of a component over the whole fluid domain. Through the analysis of the flow pattern and turbulent energy distribution, we suggested a simple but effective way to improve the mixing performance of the tubular heat-exchanger reactor, which include the addition of the internals and/or the increase of the recycle flow rate. It was found that the CoV value of the tubular reactor could be nearly equivalent to that of CSTR by applying those two alternatives suggested here.

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다관식 촉매 반응기 설계를 위한 multi-scale simulation (MULTI-SCALE SIMULATION FOR DESIGN OF A CATALYTIC MULTI-TUBULAR REACTOR)

  • 신상백;임예훈;하경수;;한상필
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2005년도 추계 학술대회논문집
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    • pp.49-53
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    • 2005
  • This paper presents a multi-scale hybrid simulation for the design of a catalytic multi-tubular reactor with high performance. The multi-tubular reactor consists of shell and a large number of tubes in which various catalytic chemical reactions occur. To consider fluid dynamics in the shell-side and kinetics in the tube-side at the same time, commercial CFD package and process simulation tool are coupled. This hybrid approach allowed us to predict many kinds of meaningful results such as tube center temperature profile, heat transfer coefficients on the tube wall, temperature rise of cooling medium, pressure drop through shell and tube side, concentration profile of each chemical species along the tube, and so on., and to achieve the optimal reactor design.

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Tubular reactor design for the oxidative dehydrogenation of butene using computational fluid dynamics (CFD) modeling

  • Mendoza, Joseph Albert;Hwang, Sungwon
    • Korean Journal of Chemical Engineering
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    • 제35권11호
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    • pp.2157-2163
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    • 2018
  • Catalytic reactors have been essential for chemical engineering process, and different designs of reactors in multi-scales have been previously studied. Computational fluid dynamics (CFD) utilized in reactor designs have been gaining interest due to its cost-effective advantage in designing the actual reactors before its construction. In this work, butadiene synthesis via oxidative dehydrogenation (ODH) of n-butene using tubular reactor was used as a case study in the CFD model. The effects of coolant and reactor diameter were investigated in assessing the reactor performance. Based on the results of the CFD model, the conversion and selectivity were 86.5% and 59.5% respectively in a fixed bed reactor under adiabatic condition. When coolants were used in a tubular reactor, reactor temperature profiles showed that solar salt had lower temperature gradients inside the reactor than the cooling water. Furthermore, higher conversion (90.9%) and selectivity (90.5%) were observed for solar salt as compared to the cooling water (88.4% for conversion and 86.3% for selectivity). Meanwhile, reducing the reactor diameter resulted in smaller temperature gradients with higher conversion and selectivity.

활성슬러지조내 부직포 여재 관형필터의 고액분리 특성 평가 (Evaluation of Tubular Type Non-woven Fabric Filter for Solid-liquid Separation in Activated Sludge Reactor)

  • 서규태;이택순;박영미
    • 대한환경공학회지
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    • 제30권2호
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    • pp.234-238
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    • 2008
  • 활성슬러지 공정에 막을 침지한 MBR(Membrane Bioreactor)공정에서 고가의 막을 대체하여 부직포 같은 섬유 여과막을 이용한 연구가 수행되었다. 부직포는 저렴한 가격, 저압에서 높은 투과유속의 확보 등 막을 대체할 수 있는 대안으로서 가치가 높다. 그러나 부직포 여과막 모듈은 막에 비하여 비표면적이 현저하게 작기 때문에 이를 증가시키는 노력이 필요하다. 본 연구에서는 활성슬러지 공정에 부직포 여과 관형 막모듈을 침지하여 설치형태와 관직경에 따라 여과압력에 미치는 영향을 실험적으로 검토하였다. 관형 필터의 직경이 같을 때, 반응조내 필터 모듈의 설치형태가 여과압력 변화에 미치는 영향은 없었다. 그러나 필터의 관 직경이 작을수록 여과압력의 상승이 빠르게 나타났고 이는 관내 수리학적 손실에 기인된 것으로 해석되었다. 따라서 관형 부직포 여과막은 관경 10 mm 이상에서 비표면적을 고려하여 설계하고, 반응조내 수직형으로 설치함이 적정한 것으로 나타났다.

관형 열반응기의 열전달 특성 (Heat Transfer Characteristics of Tubular Thermal Reactor)

  • 양희천;박상규;라병열
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회B
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    • pp.1948-1952
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    • 2007
  • Heat transfer augmentation based on the process intensification concept in heat exchangers and thermal reactors has received much attention in recent years, mainly due to energy efficiency and environmental considerations. The concept consists of the development of novel apparatuses and techniques that, compared to those commonly used today, are expected to bring dramatic improvements in manufacturing and processing, substantially decreasing equipment size, energy consumption, and ultimately resulting in cheaper, sustainable technologies. The objective of this paper was to investigate the heat transfer characteristics of tubular thermal reactor using static mixing technology. Glycerin and water were used as the test fluids and water was used as the heating source. The results for heat transfer rate were strongly influenced by tube geometry and flow conditions.

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Optimal control of a tubular reactor using the distributed-parameter method and the numerical method of lines

  • Choe, Young-Soon;Yang, Dae-Ryook;Lee, In-Beum;Chang, Kun-Soo
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1993년도 한국자동제어학술회의논문집(국제학술편); Seoul National University, Seoul; 20-22 Oct. 1993
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    • pp.312-315
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    • 1993
  • Optimal control theories based on the maximum principles have been evolved and applied to distributed parameter systems(DPSs) represented by partial differential equations (PDEs) and integral equations (IEs). This paper intends to show that an optimal control of a tubular reactor described by a one-dimensional partial differential equation was obtained using the distributed parameter control method for parabolic PDEs. In develping an algorithm which implements the calculation, the method of lines (MOL) was adopted through using a package called the DSS/2. For the tubular reactor system chosen for this paper, the optimal control method based on PDEs with the numerical MOL showed to be more efficient than the one based on IEs.

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Camelina oil transesterification using mixed catalyst of tetra methyl amonium hydroxide and potassium hydroxide on the tubular reactor

  • Hyun, Young-Jin
    • 한국응용과학기술학회지
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    • 제28권2호
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    • pp.178-184
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    • 2011
  • The analysis of reaction kinetics provided that the reaction order was the $1^{st}$ of triglyceride and the rate constant was 0.067 $min^{-1}$. The transesterification of camelina oil using 0.6 wt% mixed catalyst which consists of 40 v/v% of potassium hydroxide (1 wt%) and 60 v/v% of tetra methyl ammonium hydroxide (0.8 wt%), was carried out at $65^{\circ}C$ on the tubular reactor packed with static mixer. The conversion was shown to be 95.5% at the 6:1 molar ratio of methanol to oil, flow rate of feed of 3.0 mL/min and 24 of element of static mixer. The volume of washing water emitted by 0.6 wt% mixed catalyst was the half of the volume emitted by 1 wt% potassium hydroxide.

유해 할로겐화 탄화수소 폐기물 처리를 위한 열분해 반응 (Pyrolysis Reaction for the Treatment of Hazardous Halogenated Hydrocarbon Waste)

  • 조완근
    • 한국환경과학회지
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    • 제6권4호
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    • pp.399-407
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    • 1997
  • The pyrolysis reactions of atomic hydrogen with chloroform were studied In a 4 cm 1.6. tubular flow reactor with low flow velocity 1518 cm/sec and a 2.6 cm 1.4. tubular flow reactor with high flow velocity (1227 cm/sec). The hydrogen atom concentration was measured by chemiluminescence titration with nitrogen dioxide, and the chloroform concentrations were determined using a gas chromatography. The chloroform conversion efficiency depended on both the chloroform flow rate and linear flow velocity, but 416 not depend on the flow rate of hydrogen atom. A computer model was employed to estimate a rate constant for the initial reaction of atomic hydrogen with chloroform. The model consisted of a scheme for chloroform-hydrogen atom reaction, Runge-Kutta 4th-order method for Integration of first-order differential equations describing the time dependence of the concentrations of various chemical species, and Rosenbrock method for optimization to match model and experimental results. The scheme for chloroform-hydrogen atom reaction Included 22 elementary reactions. The rate constant estimated using the data obtained from the 2.6 cm 1.4. reactor was to be 8.1 $\times$ $10^{-14}$ $cm^3$/molecule-sec and 3.8 $\times$ $10^{-15}$ cms/molecule-sec, and the deviations of computer model from experimental results were 9% and 12% , for the each reaction time of 0.028 sec and 0.072 sec, respectively.

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Water Gas Shift Reaction을 위한 Multi-tubular Reactor 모델링 및 모사 (Rigorous Modeling and Simulation of Multi-tubular Reactor for Water Gas Shift Reaction)

  • 박준용;최영재;김기현;오민
    • Korean Chemical Engineering Research
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    • 제46권5호
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    • pp.931-937
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    • 2008
  • 공정변수의 변화와 반응기의 성능을 정확하게 예측하기 위하여 Water Gas Shift Reaction(WGSR)을 위한 Multi-Tubular Reactor (MTR)의 상세 multiscale 모델링과 모사를 수행하였다. MTR은 비 균일 고체 촉매로 충진 된 4개의 관형반응기와 냉각을 위해 주변을 싸고 있는 shell side로 구성되어 있다. 유체의 흐름과 반응 kinetics가 반응기 성능에 큰 영향을 주고 있는 점을 고려할 때, Computational Fluid Dynamics (CFD)기법과 공정모델링 기법을 포함한 multiscale 방법론의 채택은 자연스럽고 필수 불가결한 일이다. $345^{\circ}C$로 관형반응기 부분으로 유입된 반응물은 반응의 결과 $390^{\circ}C$$45^{\circ}C$가량 온도가 증가하였으며, CO의 전환율은 0.89에 이르렀다. 쉘 사이드로 $190^{\circ}C$로 유입된 유체는 쉘 출구에서 $240^{\circ}C$로 약 $50^{\circ}C$ 가량의 온도 증가를 보였으며 이를 통하여 에너지 절감효과를 가져 올 수 있었으며 높은 전환율을 얻기 위해 반응기 부분의 온도를 적절히 제어할 수 있었다. 모사의 결과는 여러 문헌에 보고된 실험 결과와 매우 근접한 값을 나타내 본 연구를 통해 제시된 모델과 모사의 결과가 정확함을 알 수 있었다.

Methane의 고온열분해에 의한 Tubluar reactor에서의 수소 및 탄소 생성 특성 (Characteristics of Hydrogen and Carbon Production in Tubluar Reactor by Thermal Decomposition of Methane)

  • 임병권;임종성;최대기;박정근;이영환;백영순
    • 한국수소및신에너지학회논문집
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    • 제13권2호
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    • pp.101-109
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    • 2002
  • This work was focused on the thermal decomposition of methane into hydrogen and carbon black without emitting carbon dioxide. Extensive experimental investigation on the thermal decomposition of methane has been carried out using a continuous flow reaction system with tubular reactor. The experiments were conducted at the atmospheric pressure condition in the wide range of temperature ($950-1150^{\circ}C$) and flow rate (250 - 1500 ml/min) in order to study their dependency on hydrogen yield. During the experiments the carbon black was successfully recovered as an useful product. Undesirable pyrocarbon was also formed as solid film, which was deposited on the inside surface of tubular reactor. The film of pyrocarbon in the reactor wall became thicker and thicker, finally blocking the reactor. The design of an efficient reactor which can effectively suppress the formation of pyrocarbon was thought to be one of the most important subjects in the thermal cracking of methane.