• Title/Summary/Keyword: Tube Process

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An Experimental Study of a Therr Buffer Pulse Tube Refrigerator (Three Buffer 맥동관 냉동기에 관한 실험적 연구)

  • 박성재;고득용;김효봉;신완순
    • Progress in Superconductivity and Cryogenics
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    • v.1 no.2
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    • pp.54-59
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    • 1999
  • An experimental study was carried out to improve the cooling capacity and performance of the pulse tube refrigerator. Three buffer pulse tube refrigerator was designed and fabricated, and the experimental apparatus operating process of the therr buffer pulse tube refrigerator and results obtained with the performance test. The cooldown characteristics and load characteristics are described. The lowest temperature measured in the three buffer pulse tube refrigerator was 88K and the cooling capacity at the optimum operating condition was 27 W at 120K.

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Bi2212 Tube Characteristics for SCFCL (한류기용 Bi2212 튜브의 특성)

  • Lee, N.I.;Jang, G.E.;Oh, I.S.;Park, G.B.
    • Progress in Superconductivity
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    • v.7 no.2
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    • pp.174-178
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    • 2006
  • For the practical application on SCFCL, Bi2212 tubes were fabricated by Centrifugal Forming Process (CFP) in terms of many different processing parameters. Typical sizes of tubes were 60, 150 mm in length and 2.5, 3.5, 4.8 mm in thickness. Initially powder was melted by induction heating. The optimum range of melting temperatures and preheating temperature were $1100^{\circ}C$ and $500^{\circ}C$ for 30min respectively. The nominal mold rotating speed was around 1000 RPM. A tube was annealed at $840^{\circ}C$ for 80 hours in oxygen atmosphere. The tube of 50mm x 70mm x 2.5mm, rotated with 1000 RPM showed $I_c=890\;A\;and\;T_c=80$. It was found that the tube processed with faster rate of mold rotation speed, thinner tube thickness and shorter tube length shows better electric characteristics as compared with the tube normally processed. In order to study the uniformity heat and fluid flow analysis tool was adopted along tube.

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An Experimental Study on the Friction and Lubrication in Tube Hydroforming (튜브 하이드로포밍에서의 마찰과 윤활에 관한 실험적 연구)

  • Jung S. H.;Son H. S.;Cho H. S.;Kim Y. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.44-49
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    • 2001
  • Tube hydroforming is a relatively new technology in comparison with conventional stamping process. Thus, there is no large knowledge base to assist the product and process designers, especially from the friction point of view. This paper covers the topic f friction and lubrication with regard to tube hydroforming. It presents the fact that frictional characteristic can have an effect on the formability of specific components. It also presents the results of test about several lubricants which are used in practical press process. The presented concept describes the equipment which is required to determine the friction coefficient.

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Characteristics of HTS tube fabricated by centrifugal forming process (원심성형법으로 제조한 고온초전도 튜브의 특성 분석)

  • Jang, Gun-Eik;Park, Yong-Min
    • 한국초전도학회:학술대회논문집
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    • v.10
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    • pp.211-215
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    • 2000
  • Bi-2212 HTS tube was fabricated by CFP(Centrifugal Forming Process). Slury was prepared in the mixing ratio of 8:2 between powder and binder and ball-milled for 24 hrs. Slurry was initially charged into the rotating mold with 300${\sim}$450 rpm and heated at the temperature ranges of 840${\sim}$860$^{\circ}$C for partial melting to finally obtain a uniformly textured tube shape. It was observed the plate-like grains with more than 20 ${\mu}$m were well oriented along the rotating axis and the measured T$_c$ was around 67K. In this paper we will discuss and analyze the tube characteristics depending on many different processing parameters such as, powder composition, binder mixing ratio between powder and binder, motor speed, heating temperature and etc.

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Failure Behavior of Piercing Plug during Seamless Tube Manufacturing Process (심리스 튜브 제조공정 시 피어싱 플러그의 파손거동)

  • Lim, Young-Bin;Yoon, Jeong-Mo
    • Journal of the Korean Society for Heat Treatment
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    • v.30 no.5
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    • pp.207-214
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    • 2017
  • In this study, failure behavior of piercing plug for seamless tube manufacturing process was studied. Three different kinds of passed piercing plugs (10, 90, 215 times) were prepared. The shape deformation of the passed piercing plugs was observed by 3D coordinate measuring machine, and the oxidized layer on the surface of piercing plug was observed by optical microscopy. The length reduction of piercing plug presented at 215 times passed plug. It was found that the oxidized layer consisted of outer scale, inner scale and internal oxidation layers, and the inner scale layer had vertical cracks, and interfaces had horizontal cracks. We proposed the failure mechanism of piercing plug during seamless tube manufacturing process based on the formation of vertical and horizontal crack.

Development of Ceramic Arc-tube by the PIM Process

  • Rhee, Byung-Ohk;Choi, Seung-Chul;Park, Jeong-Shik;Kim, Byoung-Kyu;Kim, Hyung-Soo;Kim, Sang-Woo
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.205-206
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    • 2006
  • A ball-shape alumina arc-tube for low-wattage lamp was developed by the PIM process. An ultra high purity translucentgrade alumina powder was used. In injection molding process, a hot-runner type mold was developed. The translucent-grade alumina powder was extremely sensitive to contamination so that the injection molding condition and atmosphere control in the furnace should be taken care of with extreme caution. Contamination sources were pinpointed with EPMA. The arc-tube was molded in half and two halves were bonded in the middle by a new bonding technique at room temperature developed in this study.

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Performance Characteristics of the Automotive TDS (Tube Drive Shaft) by the Rotary Swaging Process (로터리 스웨이징 공정으로 성형된 자동차 중공 드라이브샤프트의 성능특성 연구)

  • 임성주;이낙규;나경환;이지환
    • Transactions of Materials Processing
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    • v.12 no.7
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    • pp.654-661
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    • 2003
  • A monobloc TDS(Tube Drive Shaft) has been developed by using the rotary swaging process which is one of the incremental forming process. In order to estimate the developed TDS performance characteristics such as natural frequency, strength, stiffness and mass, finite element analysis has been carried out using commercial software, MSC/NASTRAN. The calculated performance characteristics have been compared with analysis results of SDS(Solid Drive Shaft) to know how much improve the performance characteristics. Also the sensitivity analyses of design parameters for the tube length and diameter have been performed. From the analysis results, it was found that the TDS allowed for a high frequency and could be designed to be much lighter than SDS. This advantage can give possibility to tune the NVH (Noise-Vibration-Harshness) characteristics.

An Experimental Study on the Energy Separation in a Low Pressure Vortex Tube for Engine (기관적용 저압용 vortex tube의 에너지 분리특성에 관한 실험적 연구)

  • 오동진;임석연;윤면근;류정인
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.5
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    • pp.235-241
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    • 2002
  • The process of energy separation in a low pressure vortex tube with air as a working medium is studied In detail. Experimental data of the temperature of the cold and hot air leaving the vortex tube are presented. The variation of the maximum wall temperature along the inner surface of the vortex tube and the temperature distribution in the vortex tube provides useful information about the location of the stagnation point of the flow field at the axis of the vortex tube. In this study Outer tube is used for the application of Diesel engine exhaust. The hot gas flow is fumed 180° and passes the outside of the vortex tube a second time heating it. From this geometric setup of a vortex tube the effects of energy separation and the prediction of the ignition of Diesel Soot is presented by experimental data.

A novel approach for manufacturing oxide dispersion strengthened (ODS) steel cladding tubes using cold spray technology

  • Maier, Benjamin;Lenling, Mia;Yeom, Hwasung;Johnson, Greg;Maloy, Stuart;Sridharan, Kumar
    • Nuclear Engineering and Technology
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    • v.51 no.4
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    • pp.1069-1074
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    • 2019
  • A novel fabrication method of oxide dispersion strengthened (ODS) steel cladding tubes for advanced fast reactors has been investigated using the cold spray powder-based materials deposition process. Cold spraying has the potential advantage for rapidly fabricating ODS cladding tubes in comparison with the conventional multi-step extrusion process. A gas atomized spherical 14YWT (Fe-14%Cr, 3%W, 0.4%Ti, 0.2% Y, 0.01%O) powder was sprayed on a rotating cylindrical 6061-T6 aluminum mandrel using nitrogen as the propellant gas. The powder lacked the oxygen content needed to precipitate the nanoclusters in ODS steel, therefore this work was intended to serve as a proof-of-concept study to demonstrate that free-standing steel cladding tubes with prototypical ODS composition could be manufactured using the cold spray process. The spray process produced an approximately 1-mm thick, dense 14YWT deposit on the aluminum-alloy tube. After surface polishing of the 14YWT deposit to obtain desired cladding thickness and surface roughness, the aluminum-alloy mandrel was dissolved in an alkaline medium to leave behind a free-standing ODS tube. The as-fabricated cladding tube was annealed at $1000^{\circ}C$ for 1 h in an argon atmosphere to improve the overall mechanical properties of the cladding.

Finite Element Analysis for Forming Processes of $\Omega$-type Bellows Tube (오메가형 벨로즈관의 성형을 위한 유한요소해석)

  • 이정훈;김낙수;전병희
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.165-170
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    • 1997
  • The study presents an computer-aided analysis and its design for the forming process of $\Omega$-type bellows tube. Finite element analysis was carried out to perform the process simulation. Based on the analytic results of various conditions, the forming conditions used for angled U-type bellows tube were settled. The 3D modeling was constructed by I-DEAS and PAM-STAMP was used for process simulation. It is concluded that the spring back of formed bellows influences $\Omega$-shape and these results can be used for the process design.

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