• Title/Summary/Keyword: Tube Forming

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Forming Simulation of Extru-Bending Process Using Multi-Billets (멀티빌렛을 사용한 압출굽힘가공의 성형 해석)

  • Park D. Y.;Jin I. T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.120-123
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    • 2004
  • The bending phenomenon has been known to be occurred by the difference of velocity at the die exit. The difference of velocity at the die exit section can be obtained by the different velocity of billets inside die chamber after passing the multi-hole container. The curvature can be controlled by the two variables, the one of them is the different velocity of billets through the multi-hole container, the other is the difference of hole diameter. The bending phenomenon during extruding using four billets can be obtained by the difference of hole diameters in the multi-hole container or by the difference of relative velocity of billet inserted in the container. As results of DEFORM-3D analysis, it can be shown that bending can be obtained during extruding by the difference of relative velocity of two billets or by the difference of hole diameter, and the amount of curvature is increased by the difference of velocity and diameter. According to the shape of products, the curvature of rectangular section is bigger than the curvature of regular square section. And, it is estimated that, because the stress on the welding line is much higher than yield stress of material, the bonding of four billets can be obtained.

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Development of Cold Forging Process of Hollow-type Wheel Nut Wrench for Commercial Vehicles (상용차용 중공형 휠 너트 렌치의 냉간단조 공정 개발)

  • Kim, H.S.;Youn, J.W.
    • Transactions of Materials Processing
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    • v.21 no.8
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    • pp.493-498
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    • 2012
  • A wheel nut wrench is one of the hand tools used to loosen and tighten lug nuts on automobile wheels and it has generally a solid-type geometry for commercial vehicles. However, the solid-type wheel nut wrenches manufactured by hot forging processes exhibit several drawbacks such as heavy weight and rough surface finish. Thus, many efforts have been devoted to change the part geometry and improve the manufacturing process. For this purpose, the weight of the final product can be reduced drastically using a hollow tube as the initial stock, which can be manufactured by the more economical manufacturing process of cold forging. In this study, the cold forging of a hollow-type wheel nut wrench for commercial vehicles was designed based on the results of fundamental experiments and CAE analyses using the commercial finite element code DEFORM-3D. In addition, cold forging experiments were conducted on a special-purpose forming machine for hollow wheel nut wrenches in order to validate the designed process sequence. As results, it was found that the final products with a weight reduction of 39% and better surface appearance can be manufactured without any defect with the newly designed cold forging process.

Studies on the Testis of the Fall-web worms, Hyphantria cunea Drury I. Fine Structure of the Testis (미국흰불나방(Hyphantria cunea Drury) 정소(精巢)에 관한 연구 I. 정소(精巢)의 미세구조(微細構造))

  • Moon, Myung-Jin;Lee, Keun-Ok;Kim, Chang-Whan;Kim, Woo-Kap
    • Applied Microscopy
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    • v.18 no.1
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    • pp.49-59
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    • 1988
  • Fine structures of the testis and vas deferens in the fall-web worm, Hyphantria cunea Drury, are studied with electron microscope. Adult worms have single testis close to the midlines of the abdomen. Testis is composed of 4 follicles which are incompletly separated from each other and bounded together by a peritoneal sheath. The peritoneal sheath consisted of outer cuticular layer and two kinds of inner layers, in which glycogen particles are dispersed commonly. These two layers are divided by the morphology of cytoplasmic granules. Follicular epithelium forming the wall of the follicles have melanin pigment granules, and trachea or tracheoles are extended through this epithelium. In the cysts of adult testis, matured spermatozoa are grouped together in bundles and after releasing the sperm bundles to the vas deferens, lamellar shaped lysosomes appeared in the cytoplasms of the cyst cells. The number of spermatozoa per cyst is exactly 256 ($2^8$), this number is characteristics of the Lepidoperan species. Vas deferens is a tube with a fairly thick bounding epithelium, a basement membrane and a layer of circular muscle outside it. At the apical portion of the epithelial cells, microvilli are well developed. And in the cytoplasms of these cells, numerous excretory granules are observed.

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Operation Characteristic and Harmonic Analysis of 200-MW Modulator (200-MW 모듈레이터의 동작 특성 및 고조파 해석)

  • Park, S.S.;Oh, J.S.;Cho, M.H.;NamKumg, W.
    • Proceedings of the KIEE Conference
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    • 1994.07b
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    • pp.1577-1579
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    • 1994
  • 200-MW pulse modulators(total 11units) for the PLS linac employ the SCR phase control circuit. It controls 3-phase AC line voltage for the high-voltage DC power supply (DCPS, maximum of 25kVDC, 4.2A) which charges the pulse forming network(PFN). The PFN delivers 400kV, 500A, ESW $7.5{\mu}s$ pulse power to the 80-MW klystron amplifier tube. The SCR regulates 3-phase AC power and feeds to the high voltage transformer. Two different types of the transformer configurations namely ${\Delta}-{\Delta}$ and ${\Delta}-Y$, are alternatively installed to 11 modulator units for the suppression of harmonic noises. RC filters and reactors are also installed. Currently, approximately 110-kW of average AC power per unit is consumed at the normal operation level of the modulator with 30pps. This paper presents the operational characteristics of the high power pulse modulator, especially the experimental results of the AC line harmonic components generated by the operation of the high power pulse modulator to suppress the switching noises from the SCR and rectifying diode arrays.

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Development of a 3.6 MW, $4\;{\mu}s$, 200 pps Pulse Modulator for a High Power Magnetron (고출력 마그네트론 구동용 3.6 MW, $4\;{\mu}s$, 200 pps 펄스 모듈레이터 개발)

  • Jang Sung-Duck;Kwon Sei-Jin;Bae Young-Soon;Oh Jong-Seok;Cho Moo-Hyun;Namkung Won;Son Yoon-Kyoo
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.54 no.3
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    • pp.120-126
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    • 2005
  • The Korean Superconducting Tokamak Advanced Research (KSTAR) tokamak device is being constructed to perform long-pulse, high-beta, advanced tokamak fusion physics experiments. The long-pulse operation requires the non-inductive current drive system such as the Lower-Hybrid Current Drive (LHCD) system. The LHCD system drives the non-inductive plasma current by means of C-band RF with 2-MW CW power and 5-GHz frequency. For the LHCD test experiments, an RF test system is developed. It is composed of a 5-GHz, 1.5-MW pulsed magnetron and a compact pulse modulator with $4\;{\mu}s$ of pulse width. The pulse modulator provides the maximum output voltage of 45 kV and the maximum current of 90 A. It is composed of 7 stages of Pulse Forming Network (PFN), a thyratron tube (E2V, CX1191D), and a pulse transformer with 1:4 step-up ratio. In this paper, the detailed design and the performance test of the pulse modulator are presented.

Vacuum Packaging Technology of AC-PDP using Direct-Joint Method

  • Lee, Duck-Jung;Lee, Yun-Hi;Moon, Gwon-Jin;Kim, Jun-Dong;Choi, Won-Do;Lee, Sang-Geun;Jang, Jin;Ju, Byeong-Kwon
    • Journal of Information Display
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    • v.2 no.4
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    • pp.34-38
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    • 2001
  • We suggested new PDP packaging technology using the direct joint method, which does not need an exhausting hole and tube. The advantages of this method are simple process, short process time and time panel package. To packaging, we drew the seal line of glass frit by dispenser followed by forming the lump, which provide pumping-out path during the packaging process. And, we have performed a pretreatment of glass frit to reduce the out-gases. After which, both front and rear glass plates were aligned and loaded into vacuum packaging chamber. The 4-inch monochrome AC-PDP was successfully packaged and fully emitted with brightness of 1000 $cd/m^2$. Also, glass frit properties for pretreatment condition was investigated by AES and SEM analyses.

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Ion Pair Extraction of Aliphatic Amines and Quaternary Ammonium Salts by Picric Acid (Picric Acid에 의한 지방족 아민류와 4급 암모늄 염류의 이온쌍 추출)

  • 김박광;이종숙;장성기;나운용;옥치환
    • YAKHAK HOEJI
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    • v.35 no.3
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    • pp.182-189
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    • 1991
  • Systematic study on the extraction of ion pair by the use of picric acid (PCA) as an ion pair forming reagent to the aliphatic amines has not be done by spectrophotometric method. The extraction of ion pair by the use of PCA and 23 kinds of the aliphatic amines was examined. The procedure is as follows; Elving's buffer solution (pH 1.3~10, ionic strength 0.5) each amine solution, and PCA solution were taken into a test tube. The mixture was shaken mechanically with chlorform. The organic phase was filtered through a filter paper to remove water droplets. The absorbance was examined at $\lambda_{max}$ against a reagent blank. Primary and secondary whose carbon number were more than 7 or 6, respectively, are extractable as ion pairs with PCA, while tertiary amines and quaternary ammonium salts are also extractable without the correlation of carbon number. It was considered that the ion pair extraction of primary and secondary amines was affected by the number of carbon of amines, but its extraction of tertiary amines or quaternary ammonium salts was affected by kind of aliphatic amines rather than pKa values or carbon number of amines.

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Studies on Equilibria and Analytical Applications of Synergistic Solvent Extraction(II). Determination of Trace Lithium in Sea Water using TTA and TOPO

  • Kim, Yeong Sang;Choe, Jong Mun;Lee, Chi U
    • Bulletin of the Korean Chemical Society
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    • v.21 no.9
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    • pp.855-859
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    • 2000
  • An application of synergistic solvent extraction for the etermination of trace lithium in sea water has been studied by forming an adduct complex of thenoyltrifluoroacetone (TTA) and trioctylphosphine oxide (TOPO) in a solvent. The interference by major constituents in sea water was eliminated by phosphate precipitation. Ex-perimental conditions such as solution pH, concentrations of TTA and TOPO etc. were optimized in synthetic sea water with similar compositionto its natural counterpart. To eliminate the interference, 1.38g of ammoni-um dihydrogen phosphate and 2.5 mL of ammonia water were added into 100 mL of thediluted solution at $60^{\circ}C$ to form the phosphate precipitates of Ca2+ and Mg2+ ions. After the pH of this filtrate was adjusted to 8.0, 10.0 mL of m-xylene containing 0.1 M TTA and 0.05 M TOPO was added to the solution in a separatory funnel, and the solution was shaken vigorously for 20 minutes. The solvent was separated from the aqueous solution, and 20 uL of m-xylene solution was injected into a gaphite tube to measure the absorbance by GF-AAS. The detection limit was 0.42 ng/mL. Lithium was determined within the range of 146 to 221 ng/mLin Korean coast-al sea waters, and the recoveries in the spiked samples were 94 to 106%.

Development of CICC for KSTAR PF coil system (KSTAR PF 코일 시스템을 위한 CICC 제작)

  • B. Lim;S. Lee;J. Choi;J. Kim;Y. Chu;H. Park;M. Kim;S. Baang;W. Chung
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2002.02a
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    • pp.306-309
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    • 2002
  • A superconducting CICC (Cable-In-Conduit-Conductor) is adopted the KSTAR (Korea Superconducting Tokamak Advanced Research) superconducting magnet system which consists of 16 TF coils and 14 PF coils. For the test of KSTAR CICC, an ambient magnetic field of $\pm$ 8 T With a maximum change rate of 20 T/s is required and a background-field magnet system is being developed for SSTF (Samsung Superconductor Test Facility). The CICC for PF1~5 is used as the conductor for background-field coils to check the validity of the PF CICC design. Two pieces of cables have been fabricated and the cable has the length of 870 m and the diameter of 20.3 mm. A continuous CICC jacketing system is developed for the KSTAR CICC fabrication and the jacketing system uses the tube-mill process, which consists of forming, welding, sizing and squaring procedures. The design specification of CICCs and the fabrication process is described.

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Development of the KSTAR Superconductor

  • Lim B.S.;Choi J.Y.;Lee S.I.;Kim D.J.;Park W.W.;Woo I.S.;Song Y.J.;Song N.H.;Kim C.S.;Lee D.G.;Kim K.P.;Park H.T.;Joo J.J.
    • Progress in Superconductivity and Cryogenics
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    • v.8 no.2
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    • pp.25-28
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    • 2006
  • The magnet system of KSTAR(korean Superconducting Tokamak Advanced Research) is consisted of 16 TF (Toroidal Field) coils and 14 PF (Poroidal Field) coils. Internal cooling CICC(Cable in Conduit Conductor) type conductor is used for both of TF and PF coil systems. The conduit material for $Nb_3Sn$ cable is Incoloy 908 and 316LN stainless-steel was used as conduit material for NbTi cable. $Nb_3Sn$ CICC is used for all TF coils and PF1-5 coils while NbTi CICC is used for PF6 and 7 coils. $Nb_3Sn$ and NbTi strands were made for KSTAR superconducting strand. They are satisfied with KSTAR superconducotr requirements. The $Nb_3Sn$ strands supplied from three companies; MELCO (Mitsubishi Electric Co.), OAS (Outokumpu Advanced Superconductor) and KAT (Kiswire Advanced Technology) were used. A special CICC jacketing system is developed for the KSTAR CICC fabrication which uses the tube-mill process consisted of forming, welding, sizing and squaring procedures. The. procedures for cabling and jacketing of CICC for TF and PF coils and their results including the geometrical specification and characteristics of strands are described.