• 제목/요약/키워드: Tube Forming

검색결과 347건 처리시간 0.026초

사각형상 플랜지 액압성형 공정 시 결함특성 분석 (Analysis of Defect Characterization in a Rectangular Shape Flange Hydroforming Process)

  • 신세계로;주병돈;한상욱;이철환;문영훈
    • 소성∙가공
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    • 제22권5호
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    • pp.275-279
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    • 2013
  • The tube hydroforming process has received much attention in the automotive industry because of its advantages compared to conventional manufacturing technologies. A wide range of products such as sub-frames, camshafts, radiator frames, axles and crankshafts are made by hydroforming process. The hydroformed parts often need to be structurally joined to other components during assembly. Therefore, these automotive parts need to be manufactured with a localized attachment flange. In this study, FE forming analyses of a part with a rectangular flanged shape was performed with Dynaform 5.5. Using the optimized conditions determined numerically, hydroforming experiments were performed. Then, the characterization of defects was analyzed. Finally, the accuracy of the optimized internal pressure condition as well as that of the initial ram position were evaluated. The results demonstrated that flanged parts can be successfully produced using the tube hydroforming process.

Hydroforming을 이용한 Radiator Support Member의 제조기술에 관한 연구 (A Study on Radiator Support Member Manufacturing Technology by Hydroforming)

  • 손성만;이문용;이상용;조완제
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 춘계학술대회 논문집
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    • pp.44-48
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    • 2001
  • Tube hydroforming technology has increased dramatically, mainly by automotive industry in europe and the americas. It is required tube formability, optimized with regard to tribological factors and specially designed die and presses. In this process has many important parameters as expansion ratio of a tube, axial feeding, internal pressure and preforming low pressure. The following paper discusses to combine forming factors and expectation of manufacture problem by hydroforming of automotive radiator support member.

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유한요소법을 이용한 자동차 로어암의 액압성형 해석 (Analysis of Hydroforming Process for an Automobile Lower Arm by FEM)

  • 김정;장유철;강성종;강범수
    • 소성∙가공
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    • 제10권7호
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    • pp.534-542
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    • 2001
  • Tubular hydroforming has attracted increased attention in the automotive industry recently. In this study, a professional finite element program for analysis and design of tube hydroforming processes, has been developed, called HydroFORM-3D, which is based on a rigid-plastic model. With the developed program HydroFORM-3D, the hydroforming process for an automobile lower arm is analyzed and designed. The manufacturing process for a lower arm consists of tube bending, preforming, and final hydroforming. To accomplish successful hydroforming process design, thorough investigation on proper combination of process parameters such as internal hydraulic pressure, axial feeding, and tool geometry is required. This paper describes the influences of forming conditions on the hydroforming of a lower arm by using simulation to predict strain and tube shape during bending, preforming, and final hydroforming processes.

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일체형 스티어링 휠 튜브의 인발에 관한 연구 (Process Design of Monobloc Tube for Steering Input Shaft in Cold Drawing)

  • 이상곤;문형준;김병민;이정환;이영선
    • 소성∙가공
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    • 제14권9호통권81호
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    • pp.779-784
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    • 2005
  • MTS(Monobloc Tube Shaft) has been used for the reduction in weight of shaft and increase in supply of power in the auto industry nowadays. Cold drawing process having high productivity and reduction in the cost has been regarded as the effective technology that is able to substitute for swaging process as forming MTS with constant outer diameter or hollow shaft without surface defects. The objective of this study is not only to (md out the optimal process conditions understanding the effect of process parameters on carrying out cold drawing process of SIS(Steering Input Shaft) but also to control the defects resulted from inappropriate process conditions. Therefore, the proper drawing conditions are presented using FE-Analysis and experiment in the paper.

하수 방류수에서 대장균군의 검출방법의 비교 (Comparative Study on Detecting Methods for Total Coliform in Sewage Effluent)

  • 이미애;성일화
    • 한국환경보건학회지
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    • 제33권5호
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    • pp.422-427
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    • 2007
  • The purposes of this study were to investigate the concentration of total coliforms in sewage effluents during the period from August 2004 to October 2005. The removal efficiency range of multi-tube method and plate count method were $31.3{\sim}99.5%$ and $66.8{\sim}99.2%$, respectively. Though a correlation between the multi-tube method and the plate count method in the same sample is low, not only is an experimental procedure very simple, but the time required also is short. The seasonal correlation between methods showed more sensitive spring and summer than autumn and winter. So the study indicated plate count method can be used in rapid and reliance identification of total coliform more than the multi-tube method.

하이드로 포밍 공정시 관재의 열처리 조건에 따른 성형성 분석 (Effect of heat treatment conditions on the tube hydroformability)

  • 박광수;강부현;김동규;문영훈
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1810-1815
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    • 2003
  • Tube hydroforming provides a number of advantages over conventional stamping process, including fewer secondary operation, weight reduction, assembly simplification, adaptability to forming of complex structural components and improved structural strength and stiffness. In this study, the effect of the heat treatment on the hydro-formability has been investigated. By using the mild steel tube bulging test is performed at various heat treatment conditions to evaluate the hydro-formability.

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원호 형상을 가지는 분말자석 단조성형공정에서의 예비성형체 설계 (Preform Design for the Sinter-forging Process of Arc-shaped Powdered Magnets)

  • 김승호;이충호;허훈
    • 소성∙가공
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    • 제8권2호
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    • pp.135-142
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    • 1999
  • Tube Process(TP) is one of the processes to produce permanent magnets. Advantage claimed for this process is that it can accmplish both densification and anisotropication in one step forming. This process is distinguished from other processes since it uses deformable tube for densification of powder magnets. TP has, however, difficulties in manufacturing permanent magnets from Nd-Fe-B green powder due to folding resulted from large height reduction and localized densification. Therefore, an adequate preform is necessary to reduce folding resulted from large height reduction and localized densification. Therefore, an adequate preform is necessary to reduce folding, lead magnets into almost desired final shape and get uniform densification. In this paper, preform design for TP is carried out without a deformable tube to investigate the behaviour of magnet sinter-forging. Preform design is accomplished to increase the effective magnet area with a near net shape and uniform densification.

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일체형 스티어링 휠 튜브의 인발공정 설계 (Process design of Monobloc Tube for Steering Input Shaft in cold drawing)

  • 문형준;이상곤;이정환;이영선;이준우;김병민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.431-434
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    • 2005
  • MTS(Monobloc Tube Shaft) has been used for the reduction in weight of shaft and increase in supply of power in the auto industry nowadays. Cold drawing process having high productivity and reduction in the cost has been regarded as the effective technology that is able to substitute for swaging process as forming MTS with constant outer diameter or hollow shaft without surface defects. The objective of this study is not only to find out the optimal process conditions understanding the effect of process parameters on carrying out cold drawing process of SIS(Steering Input Shaft) but also to control the defects resulted from inappropriate process conditions. Therefore, the proper drawing conditions are presented using FE-Analysis and experiment in the paper.

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MERGING AND FRAGMENTATION IN THE SOLAR ACTIVE REGION 10930 CAUSED BY AN EMERGING MAGNETIC FLUX TUBE WITH ASYMMETRIC FIELD-LINE TWIST DISTRIBUTION ALONG ITS AXIS

  • Magara, Tetsuya
    • 천문학회지
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    • 제52권4호
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    • pp.89-97
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    • 2019
  • We demonstrate the subsurface origin of the observed evolution of the solar active region 10930 (AR10930) associated with merging and breakup of magnetic polarity regions at the solar surface. We performed a magnetohydrodynamic simulation of an emerging magnetic flux tube whose field-line twist is asymmetrically distributed along its axis, which is a key to merging and fragmentation in this active region. While emerging into the surface, the flux tube is subjected to partial splitting of its weakly twisted portion, forming separate polarity regions at the solar surface. As emergence proceeds, these separate polarity regions start to merge and then break up, while in the corona sigmoidal structures form and a solar eruption occurs. We discuss what physical processes could be involved in the characteristic evolution of an active region magnetic field that leads to the formation of a sunspot surrounded by satellite polarity regions.

확대모델을 이용한 특성화된 핀형상의 열전달평가 (An Evaluation of Heat Transfer Characteristics of Individualized Fin Type Using Large Scale Model)

  • 윤점열;강희찬;이관수;김무환
    • 설비공학논문집
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    • 제8권1호
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    • pp.166-175
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    • 1996
  • In recent years, air-conditioning units designed with higher efficiency and more compactness are required due to emphasis on energy efficiency in home electrical appliances. This trend in the air-conditioning industries has accelerated the development of improved heat exchanger with a better performance in heat transfer aspects. In this study, experiments were performed to investigate the shape and configuration of fins affecting on the performance of the conventional fin-and-tube type heat exchanger equipped in a commercial air conditioners. The geometry similtude method was employed to measure the heat transfer coefficient and pressure drop. Experimental results show that this method is very useful to analyze the heat transfer characteristics of the fin-and-tube type heat exchanger. It is also found that the slit fin has better performance than the conventional fin type in the air conditioners. The present results indicate that heat transfer from the fin si influenced by the parameters such as the forming area of the slit fin, the type of interrupted surfaces like a louver or slit, slit patterns and slit raised direction, and it also affects the overall heat exchanger performance.

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