• 제목/요약/키워드: Tube Extrusion

검색결과 105건 처리시간 0.026초

체적성형공정에서의 새로운 마찰시험법 제안 (Proposal of Novel Friction Testing Method in Bulk Metal Forming)

  • 강성훈;윤여웅;이영선
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.445-449
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    • 2009
  • With the recent increase in the demand for the net-shape forming, numerical simulations are being commonly adopted to increase the efficiency and effectiveness of design of bulk metal forming processes. Proper consideration of tribological problems at the contact interface between the tool and workpiece is crucial in such simulations. In other words, lubrication and friction play important roles in metal forming by influencing the metal flow, forming load and die wear. In order to quantitatively estimate such friction condition or lubricant characteristic, the constant shear friction model is widely used for bulk deformation analyses. For this, new friction testing method based on the forward or backward extrusion process is proposed to predict the shear friction factor in this work. In this method, the tube-shaped punch pressurizes the workpiece so that the heights at the center and outer of punch (or mandrel) become different according to the friction condition. That is, the height at the center of punch is higher than that at the outer of the punch when the friction condition at the contact interface is severe. From this founding, the proposed friction testing method can be applied to effectively evaluate the friction condition in bulk metal forming processes.

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타이타늄 중공마더빌렛 주조재의 열처리공정 최적화 연구 (Study for Heat Treatment Optimization of Titanium Hollow Casted Billet)

  • 윤창석;박양균;이형욱;이동근
    • 열처리공학회지
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    • 제32권2호
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    • pp.68-73
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    • 2019
  • ${\alpha}$-titanium alloy has a relatively low heat treatment characteristic and it is mainly subjected to heat treatment for residual stress, recovery or dynamic recrystallization. In this study, commercially pure titanium hollow castings was fabricated by gravity casting. Heat treatments were carried out at $750^{\circ}C$, $850^{\circ}C$ and $950^{\circ}C$ to investigate the effect of post-heat treatment on microstructure and mechanical properties. Beta-transus temperature ($T_{\beta}$) was about $913^{\circ}C$, and equiaxed microstructure was shown at temperature below $T_{\beta}$ and lath-type microstructure at temperature above $T_{\beta}$. Microstructure and mechanical properties did not show any significant difference in the direction of solidification for titanium hollow billet, so it can be seen that it was a well-made material for extrusion process. The optimum heat treatment condition of hollow billet castings for the seamless tube production was $850^{\circ}C$, 4 hr, FC, indicating a combination of equiaxed microstructure and appropriate mechanical properties.

수종의 apical plug 재료의 근단 폐쇄성에 관한 실험적 연구 (EVALUATION OF APICAL PLUG MATERIALS USED FOR THE CONTROL OF EXTRUSION OF HIGH-TEMPERATURE THERMOPLASTICIZED GUTTA-PERCHA)

  • 허은정;최기운
    • Restorative Dentistry and Endodontics
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    • 제19권1호
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    • pp.205-216
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    • 1994
  • The purpose of this study is to evaluate of apical plug materials for the contral of extrusion and sealing ability of high-temperature thermoplasticized gutta-percha in plastic root canal blocks. Seventy seven plastic blocks with canal preformed were instrumented with # 50K file 1 mm beyond apical foramen. Blocks were randomly divided into 5 groups of 15 blocks each. Group 1 was filled by high-temperature thermoplasticized gutta-percha only. The another 4 groups were placed with apical plug materials each other and then remaining space was back filled with high temperature thermoplasticized gutta-percha Apical plug materials were used as follows; Group 2: Thermoplasticized gutta-percha (Thermoplasticized gutta-percha group) Group 3 :. Calcium hydroxide powder (Calcium hydroxide group) Group 4 : Silver point (Silver point group) Group 5 : Gutta-percha cone softened by chloroform (Gutta-percha cone group) All the blocks were stored in 100 % relative humidor at room temperature for 14 days. Filling material extruded was removed carefully and then weighed in analytic balance. Each block was placed in centrifuge tube filled with India ink, and then centrifuged for 20 minutes at 3,000 rpm. Apical leakage was measured from the apical foramen to the most coronal level of dye leakage in millimeter by two examiners under a stereoscope. The data were analysed statistically by Student's t-test The obtained results were as follows; 1. The amounts of material extruded through the foramen decreased in all of groups used apical plug materials (P<0.01). 2. Silver point group and gutta-percha cone group were similar linear leakage to high-temperature thermoplasticised gutta-percha technique only (P>0..5). 3. Calcium hydroxide group and thermoplasticized gutta-percha group showed more liner leakage than high-temperature thermoplasticized gutta-percha only (P<0.01, P<0.05). 4. High-temperature thermoplasticized gutta-percha technique with silver point and gutta-percha cone as apical plugs showed less linear leakage and less extrusion of filling material.

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중수로 압력관 재료의 조사 열화에 따른 인장거동 특성 (Tensile Behavior Characteristics of CANDU Pressure Tube Material Degraded by Neutron Irradiations)

  • 안상복;김영석;김정규
    • 대한기계학회논문집A
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    • 제26권1호
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    • pp.188-195
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    • 2002
  • To investigate the degradation of mechanical properties induced mainly by neutron irradiation, the tensile tests were conducted from room temperature to 300\\`c using the irradiated and the unirradiated Zr-2.5Nb pressure tube materials. The irradiated longitudinal and transverse specimens were collected from the coolant inlet, middle, and outlet parts of M-11 tube which had been operated in Wolsung CANDU Unit-1 and exposed to different operating temperatures and irradiation fluences. The different tensile behavior was characterized not by the fluences of irradiation but by the tensile loading direction. The transverse specimen showed the higher strength and lower elongation than those of the longitudinal one. It was believed that these phenomena resulted from the microstructure anisotropy caused by the extrusion process. The increased strength hardening and decreased elongation embrittlement of the irradiated material were compard to those of the unirradiated one. While the tensile strength of the inlet was higher than that of the outlet, the elongation of the inlet was lower than that of outlet. Considering the operation condition, it was proposed that the operating temperature could be a more effective parameter than the irradiation fluence for long-time life. Through the TEM observation, it was found that while the a-type dislocation density was increased, the c-type dislocation was not changed in the irradiated. The fact that the higher dislocation density was sequentially distributed over the inlet, the middle, and the outlet parts was consistent with the distribution of the tensile strength.

상악 정중이개 치료시 rubber band의 부적절한 사용 (IMPROPER USE OF RUBBER BANDS TREATING MAXILLARY MEDIAN DIASTEMA : A CASE REPORT)

  • 최원혁;김은정;김현정;김영진;남순현
    • 대한소아치과학회지
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    • 제32권3호
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    • pp.525-530
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    • 2005
  • 정중이개란 상악 중절치 사이의 치간이개를 말한다. 이는 혼합 치열기에서 ugly ducking stage에 흔히 관찰할 수 있으며 일반적으로 견치가 맹출하면서 자연적으로 소실되므로 꼭 치료가 필요한 것은 아니다. 그러나 견치 맹출 후에도 정중이개가 2mm이하로 계속 존재하거나 견치 맹출 전이라도 3mm이상의 정중이개가 존재하는 경우에서는 치료의 적응증이 될 수 있다. 특히 후자의 경우 심미적인 면에서 뿐만 아니라, 이로 인해 측절치와 견치의 맹출공간이 부족해지는 문제가 발생하므로 교정치료가 권장된다. 정중이개 치료시 사용되는 장치물은 finger spring 등을 이용한 가철성 장치물과, 교정용 band, tube, bracket 등을 부착시켜 rubber elastics이나 coil spring 등을 사용하는 고정성 장치물로 나뉘어진다. 그러나 정중이개의 치료를 위해 rubber band를 band, tube, bracket 등과 같은 적절한 부가장치 없이 사용하면 rubber band가 치근은 따라 치은 하방으로 이동하게 되고 치주 인대를 파괴하며 치근단 부위에 이르러 치아동요, 치아정출 및 탈락 등 치아에 치명적인 손상을 입힐 수 있다. 본 증례는 정중이개의 치료를 위해 부적절하게 rubber band를 사용하여 외상을 받은 치아를 관찰하여 다소의 지견을 얻었기에 이를 보고하는 바이다.

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An Overview of The Commercialisation of The Spray Forming Process

  • Leatham, Alan
    • 한국분말재료학회지
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    • 제3권4호
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    • pp.227-232
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    • 1996
  • (i) The development of a metallurgical bond during the spray forming of clad products has offered the possibility of manufacturing large rolls, including those used in hot and cold strip mills. Small rolls are already being produced in Japan. (ii) Technical developments, including the use-of-multi-atomizers have resulted in the elimination of porosity from the internal bore of a sprayed tube. Bimetallic tubing can also be manufactured and the installation of a 4.5 ton tube plant in the USA should provide low operation costs. (iii) Spray forming offers a potentially low cost manufacturing route for superalloy ring/casing components in high strength superalloys. (iv) A large pilot plant has been built for the spray forming of ultra-clean superalloys for turbine disc applications. (v) Using twin-atomizing technology, special steel billets have been spray formed up to 400mm diameter with deposition yields in excess of 90%. (vi) Al/Si alloy extrusion billets with excellent dimensional tolerances are being manufactured for large scale automotive applications. Several new aluminum alloys have also been developed, including high strength, low density and low cocfficient of expansion materials. (vii) New copper alloys have been developed and pilot plants are in operation to produce these alloys once markets have become established.

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연료극 지지체식 원통형 고체산화물 연료전지의 성능 특성 (Performance Characteristics of Anode-Supported Tubular Solid Oxide Fuel Cell)

  • 송락현;송근숙
    • 한국재료학회지
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    • 제14권5호
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    • pp.368-373
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    • 2004
  • To improve the conventional cathode-supported tubular solid oxide fuel cell (SOFC) from the viewpoint of low cell power density, expensive fabrication process and high operation temperature, the anode-supported tubular solid oxide fuel cell was investigated. The anode tube of Ni-8mol% $Y_2$O$_3$-stabilized $ZrO_2$ (8YSZ) was manufactured by extrusion process, and, the electrolyte of 8YSZ and the multi-layered cathode of $LaSrMnO_3$(LSM)ILSM-YSZ composite/$LaSrCoFeO_3$ were coated on the surface of the anode tube by slurry dip coating process, subsequently. Their cell performances were examined under gases of humidified hydrogen with 3% water and air. In the thermal cycle condition of heating and cooling rates with $3.33^{\circ}C$/min, the anode-supported tubular cell showed an excellent resistance as compared with the electrolyte-supported planar cell. The optimum hydrogen flow rate was evaluated and the air preheating increased the cell performance due to the increased gas temperature inside the cell. In long-term stability test, the single cell indicated a stable performance of 300 mA/$\textrm{cm}^2$ at 0.85 V for 255 hr.

Evaluation of strategic uprighting of the mandibular molars using an orthodontic miniplate and a nickel-titanium reverse curve arch wire: Preliminary cephalometric study

  • Park, Jae-Hyun;Choo, HyeRan;Choi, Jin-Young;Chung, Kyu-Rhim;Kim, Seong-Hun
    • 대한치과교정학회지
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    • 제51권3호
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    • pp.179-188
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    • 2021
  • Objective: To evaluate the overall treatment effects in terms of the amount of uprighting with changes in the sagittal and vertical positions of mandibular molars after applying an orthodontic miniplate with a nickel-titanium (NiTi) reverse curve arch wire (biocreative reverse curve [BRC] system). Methods: A total of 30 female patients (mean age, 25.99 ± 8.96 years) were treated with the BRC system (mean BRC time, 10.3 ± 4.07 months). An I-shaped C-tube miniplate (Jin Biomed) was placed at the labial aspect for the alveolar bone of the mandibular incisors. A 0.017 × 0.025-inch NiTi reverse curve arch wire was engaged at the C-tube mini-plate anteriorly and the first and second premolars and molars posteriorly in the mandibular arch. Pre- and post-BRC lateral cephalograms were analyzed. A paired t-test was used to analyze the treatment effects of BRC. Results: The mandibular second molars were intrusively uprighted successfully by the BRC system. Distal uprighting with a controlled vertical dimension was noted on the first molars when they remained engaged in the BRC and the distal ends of the arch wire were laid on the second molars. The mandibular first and second premolars showed a slight extrusion. The changes in the mandibular incisors were unremarkable, while the mandibular molar angulation improved significantly. The lower occlusal plane rotated counterclockwise (MP-LOP: 1.13° ± 2.60°). Conclusions: The BRC system can provide very effective molar uprighting without compromising the position of the mandibular anterior teeth.

바이메탈을 이용한 자동차용 가스 스프링 구조해석에 관한 연구 (A Study on the Auto-moblie Gas Spring Structural Analysis Using of Bimetal)

  • 박철우;김호윤
    • 한국생산제조학회지
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    • 제22권1호
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    • pp.131-137
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    • 2013
  • Gas springs have been widely used in motor vehicles as well as in most areas of industry. Instead of coil springs, these gas springs are easily operated to extrusion process or compression process the doors because $N_2$ gas with high pressure and oil are charged in tube. Gas spring sustain the constant elasticity change rate in the high reaction force and long stroke, and they have compact design, appearance and an excellent assembling ability to be mounted easily with any applicatory products. By means of these aspects, gas springs have been widely used in stead of coil springs in the over all industries. In this study, using acommonly used program, ANSYS, the basic research about the heat transfer and equivalent stress change of bimetal.

마그네트론 양극 성형공정의 UBET해석 및 모형실험 (UBET Analysis and Model Test of the Forming Process of Magnetron Anode)

  • Jo, K.H.;Bae, W.B.;Yang, D.Y.
    • 한국정밀공학회지
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    • 제12권9호
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    • pp.126-136
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    • 1995
  • Copper magnetron anode of a microsave-over consists of an cylindrical outer-tube and various inner-vanes. The magnetron anode is produced by the complex processes; vane blanking, pipe cutting and silver-alloy brazing of vanes. Recently, the backward extrusion process for forming vanes has been developed to avoid the complex procedures. The developed process is analyzed by using upper-bound elemental technique (UBET). In the UBET analysis, the upper-bound load, the configuration and the vane-height of final extruded product are determined by minimizing the roral power consumption with repect to chosen parameters. To verify theoretical analysis, experiments have been carried out with pure plasticine billets at room temperature, using different web-thickness and number of vanes. The theoretical predictions both for forming load and vane-height are in reasonable agreement with the experimental results.

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