• Design & Manufacturing
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• 제7권1호
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• pp.45-49
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• 2013

Since the shell-molds are used to make casting the metal parts for the automobile industry, the quality may well be inconsistent with the lower productivity, increasing the cost of the end products. The primary elbow design shell molded steel castings being produced through extrusion process has $180^{\varnothing}$ O.D., $150^{\varnothing}$ I.D., 14mm thickness and 400mm length, while being processed onto the left side of the tubing. The primary cause for the poor processing is the uneven manual shell molding. If the manual shell molds should be produced to have even quality, they would not be processed for tube linking. The purpose of this study was to develop the flask-molds for manufacturing of the shell molds to ensure mass-production, consistent quality, ommission of processing and comfortable working environment. For this purpose, four flask-molds were produced and thereby, four shell molds were assembled. In particular, the shell molds for processing were formed of the fine coated sand to be blown. As a result, productivity increased about three times, while a consistent quality was ensured. Furthermore, the tubes could be linked with each other without being processed, while pallets could be stacked, stored, transported and managed more easily. In a nut-shell, the molding theory could be applied more effectively. However, it is conceived that this study should be followed up by future studies which will research into reliability and endurability of the end products.

• 대한치과교정학회지
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• 제50권4호
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• pp.268-277
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• 2020

This case report demonstrates two different uprighting mechanics separately applied to mesially tipped mandibular first and second molars. The biomechanical considerations for application of these mechanisms are also discussed. For repositioning of the first molar, which was severely tipped and deeply impacted, a novel cantilever mechanics was used. The molar tube was bonded in the buccolingual direction to facilitate insertion of a cantilever from the buccal side. By twisting the distal end of the cantilever, sufficient uprighting moment was generated. The mesial end of the cantilever was hooked over the miniscrew placed between the canine and first premolar, which could prevent exertion of an intrusive force to the anterior portion of the dentition as a side effect. For repositioning of the second molar, an uprighting mechanics using a compression force with two step bends incorporated into a nickel-titanium archwire was employed. This generated an uprighting moment as well as a distal force acting on the tipped second molar to regain the lost space for the first molar and bring it into its normal position. This epoch-making uprighting mechanics could also minimize the extrusion of the molar, thereby preventing occlusal interference by increasing interocclusal clearance between the inferiorly placed two step bends and the antagonist tooth. Consequently, the two step bends could help prevent occlusal interference. After 2 years and 11 months of active treatment, a desirable Class I occlusion was successfully achieved without permanent tooth extraction.

• 소성∙가공
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• 제31권6호
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• pp.365-375
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• 2022

The microstructure and high-temperature plastic deformation behavior of the modified Al-0.7Mn alloy were investigated and compared with the conventional Al-0.3Mn (Al3102) alloy. α-Al (matrix) and Al₆(Mn, Fe) phases were identified in both alloys. As a result of microstructure observation, both alloys showed equiaxed grains, and Al-0.7Mn alloy showed larger grain size and higher Al₆(Mn, Fe) fraction than Al-0.3Mn alloy. High temperature compressive tests, the deformation temperatures of 410℃, 450℃, 490℃, 530℃ and strain rats of 10^-2/s, 10^-1/s, 1/s, 10/s, were conducted using Gleeble equipment. The flow stress values of Al-0.7Mn alloy were higher than that of Al-0.3Mn alloy at all strain rates and temperature conditions. Constitutive equations were presented using the flow stresses obtained from experimental results and the Zener-Hollomon parameter. In the true stress-true strain curves of the two alloys, the experimental and predicted values were in good agreement with each other. Based on the dynamic material model, eutectic deformation maps of Al-0.7Mn and Al-0.3Mn alloys were suggested, and the plastic instability region was presented. The modified Al-0.7Mn alloy showed a wider plastic instability region than that Al-0.3Mn alloy. Based on the process deformation maps, the MPE tube parts could be manufactured through the actual extrusion process using the suggested conditions.

• 열처리공학회지
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• 제34권2호
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• pp.66-74
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• 2021

Cladding material, which can selectively obtain excellent properties of different metals, is a composite material that combines two or more types of dissimilar metals into one plate. The titanium-copper cladding material between titanium which has excellent corrosion resistance and copper which has high thermal and electrical conductivity, are highly valuable composite materials. It can be used as heat exchangers with high conductivity under severe corrosion conditions. In order to apply the clad plate to the heat exchanger, it must be manufactured in the form of a tube and additional welding is required. It is important to select the cladding material manufacturing process and the welding process. The process of manufacturing the cladding material includes extrusion, rolling, and explosive bonding. Among them, the explosive bonding process is suitable for additional welding because no heat-affected zone is formed. In this study TIG welding of the explosive-bonded dissimilar clad plates was successfully performed by butt welding. The microstructures and bonding interface of the welded part were observed, and the effect of the bonding layer at the welding interface and the intermetallic compounds on the mechanical properties and tensile plastic deformation behaviors were analyzed. And also the integrity of TIG-welded dissimilar part was evaluated.

• 대한치과교정학회지
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• 제26권4호
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• pp.341-348
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• 1996

저자는 마찰견인법으로 상악견치 후방견인시 저항원상실을 최소화하기 위해 근심 경사된 구치를 직립시키는 Molar Uprighting Spring의 작용기전을 응용하고 마찰견인법의 장점을 이용하여 임상적으로 사용이 용이하며 저항원상실이나 견치의 조절되지 못한 경사이동(uncontrolled tipping)등의 부작용을 최소화 할 수 있는 장치인 Molar Anchoring Spring(MAS)을 고안하였다. MAS를 임상에 적용한 결과 비교적 만족스러운 결과를 얻어 이에 장치를 소개하며 MAS의 저항원 조절능력과 견치의 이동양상을 평가하기 위하여 광탄성 모형을 제작한 후 주호선에 diameter 0.009" lumen size 0.030" NiTi closed coil spring만을 장착하여 250gm의 견인력이 발생하도록 한 경우와, 같은 NiTi closed coil spring으로 동일한 견인력 이 발생하도록 하고 .017" X .025" TMA wire로 $60^{\circ}$의 tip-back bend를 부여하여 수직교정력이 60-70gm이 되도록 제작한 MAS를 제1대구치 auxiliary tube에 삽입하고 견치 전방에 걸어준 경우를 비교실험 하여 견치견인시 초기응력분포를 관찰한 결과 다음과 같은 결과를 얻었다. 1. 주호선(main arch wire)에 저항원 조절을 위한 조치없이 견치에 수평견인력만을 가했을 때 구치부에 심한 저항원상실은 물론 견치의 원심이동양상도 조절되지 못한 경사이동(uncontrolled tipping)으로 나타났다. 2. 구치부의 저항원 조절을 위해 사용한 MAS는 견치의 원심이동 초기에 구치부 저항원 조절효과와 견치의 정출없는 조절된 경사이동(controlled tipping)을 유도할 수 있는 장치로 나타났다.