• Journal of the Korean Society of Mechanical Technology
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• v.13 no.4
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• pp.165-168
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• 2011

In this paper, the hybrid tube expander unit for fin and tube type heat exchanger are developed by means of enlarging and inserting the smooth tube with a small diameter to a finned tube having larger diameter. In other word, the tube expander tool that is easy to attach and remove from tube is developed. The hybrid tube expander unit developed in this study can move easily and enlarge the tube without fixing at tube sheet. Also, this unit has a function removing scales inside tube by replacing a tube expander ball.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2003.10a
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• pp.401-411
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• 2003

Tube expanding process is for combining a heat-sink plate with hair-pins (Cu-tube) through plastic deformation. The two parts, i. e. , heat-sink plate and hair-pins are they components of a heat-exchanger for an air conditioner. This paper presents the analysis and dynamic modeling of a high-speed tube expander which integrates transfer of parts, fixing of parts, and tube expanding into one process. The 3-dimensional modeling of all the parts for the tube-expander was constructed using CATIA$\circledR$. then the CATIA$\circledR$ models are transferred into visuaINastran$\circledR$ to execute the 3-dimensional animation for checking prescribed cycle-time. The technique presented in this paper has been shown to be effective as a priori tool for verifying the design of a high-speed tube expander.

• Progress in Superconductivity and Cryogenics
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• v.20 no.3
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• pp.21-27
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• 2018

It is difficult to fabricate and maintain moving parts of expander at cryogenic temperature. This paper describes numerical analysis and experimental investigation on a cryogenic reciprocating expander without moving piston. An intake valve which takes high-pressure gas, and an exhaust valve which discharges low-pressure gas, are connected to a tube. The inside pressure of the tube is pulsated for work production. This geometric configuration is similar to that of pulse tube refrigerator but without regenerator. An orifice valve and a reservoir are installed to control the phase of the mass flow and the pressure. At the warm end, a heat exchanger rejects the heat which is converted from the produced work of the expanded gas. For the numerical analysis, mass conservation, energy conservation, and local mass function for valves are used as the governing equations. Before performing cryogenic experiments, we carried out the expander test at room temperature and compared the performance results with the numerical results. For cryogenic experiments, the gas is pre-cooled by liquid nitrogen, and then it enters the pulse tube expander. The experiments are controlled by the opening of the orifice valve. Numerical analysis also found the expander conditions that optimize the expander performance by changing the intake pressure and valve timing as well as the opening of the orifice valve. This paper discusses the experimental data and the numerical analysis results to understand the fundamental behavior of such a newly developed non-mechanical expander and elucidate its potential feature for cryogenic application.

• Progress in Superconductivity and Cryogenics
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• v.18 no.2
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• pp.42-47
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• 2016

A free-piston reciprocating expander is a device which operates without any mechanical linkage to a stationary part. Since the motion of the floating piston is only controlled by the pressure difference at two ends of the piston, this kind of expander may indispensably require a sophisticated active control system equipped with multiple valves and reservoirs. In this paper, we have suggested a novel design that can further reduce complexity of the previously developed cryogenic free-piston expander configuration. It is a simple replacement of both multiple valves and reservoirs by a combination of an orifice valve and a reservoir. The functional characteristic of the integrated orifice-reservoir configuration is similar to that of a phase controller applied in a pulse tube refrigerator so that we designate the one as a phase controller. Depending on the orifice valve size in the phase controller, the different PV work which affects the expander performance is generated. The numerical model of this unique free-piston reciprocating expander utilizing a phase controller is established to understand and analyze quantitatively the performance variation of the expander under different valve timing and orifice valve size. The room temperature experiments are carried out to examine the performance of this newly developed cryogenic expander.

• Progress in Superconductivity and Cryogenics
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• v.14 no.1
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• pp.34-37
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• 2012

In this paper, configurations and performance of a pulse tube engine (PTE) are investigated. The configuration of PTE is basically designed by using a concept of energy flow. The configurations of PTE are classified as a PTE with two pistons and a PTE with one piston. First, the PTE with two pistons is simulated and the Carnot efficiency is about 41 %. The phase difference of between motion of two pistons located at expander and compressor mainly effects the performance of the PTE. Second, the PTE with one piston is designed. From a concept of analogy, the piston of compressor is replaced by a compliance tube and a resonator. The PTE with one piston is identical with a thermoacousic engine and has the large volume because the compliance tube and resonator are consisted of large volume tubes. Therefore, we will consider each usefulness of the compact PTE with two pistons and the huge PTE with one piston for PTE applications and the judgement of feasibility.

• Proceedings of the KSME Conference
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• 2001.11b
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• pp.118-123
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• 2001

The linear compressor have been widely used for pressure wave generation in the Stirling cryocooler and Stirling type pulse tube cryocooler for tactical purpose. The linear compressor has small and compact structure, and long life due to having non-contact sealing mechanism. and the pressure drop through regenerator was ver important role in the motion of displacer in the expander of the Stirling cryocooler. In this study, the characteristic of the linear compressor and the pressure drop through regenerator in the expander was experimentally investigated. The results show the resonance of the compressor is very important to get maximum performance. and the gas spring force in the compression space of the compressor has effect on the characteristic of reonance. and the results show the pressure drop through regenerator is very small than operating pressure change.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.14 no.2
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• pp.27-32
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• 2005

This paper presents the optimization of expanding velocity for tube expanding process in the manufacturing of a heat exchanger. In specific, the expanding velocity has a great influence on the performance of a heat exchanger because it is a key variable determining the quantity of tube expending at assembly stage as well as a key Parameter determining overall production rate. The simulation showed that the genetic algorithm used in this paper resulted in the optimal tube expanding velocity by performing the following series of iteration; the generation of arbitrary population for tube expanding parameters, consequently the generation of tube expanding velocities, the evaluation of tube expanding quantity using the pre-trained data of plastic deformation by means of a neural network and finally the generation of next population using a penalty faction and a Roulette wheel method.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.05a
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• pp.216-216
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• 2004

본 논문은 우리가 일상 생활에서 접하는 에어컨의 핵심 부품인 열 교환기의 제작과정 중에서 확관 공정에서의 확관속도 최적화에 관한 것이다 여기서 열 교환기는 구멍 뚫린 박판형태의 방열핀과 이 구멍을 통과하는 구리재질의 관인 헤어핀의 2가지 주요 부품으로 구성되어있다 그리고 확관기(Fig. 1)에 있어서의 확관공정은 Fig. 2에서 보는 바와 같이 소성변형을 통한 관의 반지름 방향의 팽창으로 방열핀과 헤어핀을 결합시켜주는 높은 정밀도를 요구하는 작업이다.(중략)

• Journal of Energy Engineering
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• v.21 no.4
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• pp.393-397
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• 2012

In this study, an organic Rankine cycle(ORC) for gas engine waste heat recovery for industry has been constructed and a performance analysis test has been carried out. Shell & tube style heat exchanger has been equipped on an engine exhaust manifold in order to absorb heat of engine exhaust gas into the working fluid(refrigerant R134a). Under 60 kW of engine power output, about 63 kW of engine exhaust gas heat was discharged and the proportion of heat recovered was 68~73% while 43~46 kW of heat was absorbed into working fluid. Consequently rated power output of ORC was 4.6 kW while the ratio of rated power output to engine exhaust gas heat was 7.3%.

• Textile Coloration and Finishing
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• v.12 no.3
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• pp.207-217
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• 2000

A new, high-efficiency ultrasonic fabric washing machine was developed to be an energy-efficient washing machine and to enhance fabric washing quality in washing processes of the dyeing and finishing process in the textile industry. This system is composed of ultrasonic wave generator, air blowing nozzle, torque motor for fabric tension control, and enclosed washing bath, multi-tube type exchanger, noiseless heater, air cylinder, expander roller, mangle upper and lower rollers, bend bar, dancer, shower spray nozzle, and solenoid valve, and so on. These elements are synergised for fabric washing. One of the very important principles is the low tension fabric running system. For an efficient washing effect, a counter flow system is also adopted. The new system also adopts the dancer and torque motor to control fabric tension and prevent fabric creasing. Shower spray nozzle, counter flow and overflow apparatus, and air-blowing apparatus are adopted to enhance the fabric washing effect. In this study, peach yoryu, exter, and moss crepe fabrics were washed by the general and ultrasonic washing systems under different conditions respectively. The washing efficiency was affected by the fabric running speed and characteristics of fabrics. Size content after washing increased with increasing the fabric running speed. The values in the general washing system were higher than those of the ultrasonic washing system. The changes of conductivity in the ultrasonic and the cooling bath were affected by the running time under the ultrasonic generating. The values of conductivity decreased as the experimental time passed.