• 센서학회지
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• 제11권6호
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• pp.358-364
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• 2002

본 논문에서는 백금박막 온도센서의 $0^{\circ}C$, $100{\Omega}$ 세팅을 위해 355nm 파장을 갖는 자외선 레이저를 이용하였다. 국제적으로 온도센서의 A-class 기준오차는 $0^{\circ}C$에서 ${\pm}0.060{\Omega}$이다. 실제적으로 이 값은 $0.15^{\circ}C$이하에 해당하는 오차로 저항체 제작시 고정밀 가공 기술을 필요로 한다. 가공에 이용된 355nm DYP(Diode-Pumped YAG) 레이저는 power : 37mW, rep rate 주파수 : 200Hz 그리고 bite size : $7.5{\mu}m$에서 $1{\sim}1.5{\mu}m$ 두께의 백금박막을 가장 안전하게 가공할 수 있었으며, 가공선폭은 $10{\mu}m$ 안팎임을 확인하였다. 그리고 사진식각 공정기술을 이용하여 제작된 $2"{\times}2"$ 기판내의 96개(4 by 24) 저항체는 상온 $25^{\circ}C$에서 $79{\sim}90{\Omega}$ : 42.7%, $91{\sim}102{\Omega}$ : 57.3%의 비율로 각각 제작되어졌다. $109.73{\Omega}$를 목표 값으로 $25^{\circ}C$에서 자외선 레이저를 이용하여 가공한 결과, 82.3%가 가공오차가 ${\pm}0.03{\Omega}$이하에 들어왔으며 나머지 17.7%도 국제규격 A-Class내인 ${\pm}0.06{\Omega}$내에 포함되었다.

• 소성∙가공
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• 제8권2호
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• pp.208-215
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• 1999

To increase rolling yields by minimizing trimming losses of hot-rolled plate, optimization logic for the edger model has been developed. The logic to determine optimum edging amount model has been formulated on the basis of actual production rolling data. In case of broadside rolling, the fish tail shape at the sides of plate was better for reducing the crop loss and this could be achieved when the edging amount of broadside rolling was increased. At a given broadside rolling ratio, methodology to determine optimum edging amount for the finish rolling which could minimize the width deviation of plate were systematically derived. Therefore, for a given broadside rolling condition and the permissible tolerance in width deviation of plate, it was possible to optimize the edging amount in finish rolling to maximize rolling yields. The application of optimization logic in this study increased rolling yields from approximately 10% to 30% at various longitudinal eding raitos.

• 소성∙가공
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• 제31권2호
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• pp.103-108
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• 2022

Systematic quality control based on real time data is required for modern factories. This study introduced a method of predicting punch wear in the trimming process of automobile parts. Based on monitoring data of the mass production process using a bolt-type piezo sensor, it was shown that precursor symptoms of die wear could be predicted from the change in load pattern with respect to production volume. The load pattern that changed according to the wear of the die was verified by numerical analysis.

• JSTS:Journal of Semiconductor Technology and Science
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• 제16권6호
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• pp.728-735
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• 2016

A 70 MHz temperature-compensated on-chip CMOS relaxation oscillator for mobile display driver ICs is proposed to reduce frequency variations. The proposed oscillator compensates for frequency variation with respect to temperature by adjusting the bias currents to control the change in delay of comparators with temperature. A bandgap reference (BGR) is used to stabilize the bias currents with respect to temperature and supply voltages. Additional temperature compensation for the generated frequency is achieved by optimizing the resistance in the BGR after measuring the output frequency. In addition, a trimming circuit is implemented to reduce frequency variation with respect to process. The proposed relaxation oscillator is fabricated using 45 nm CMOS technology and occupies an active area of $0.15mm^2$. The measured frequency variations with respect to temperature and supply voltages are as follows: (i) ${\pm}0.23%$ for changes in temperature from -30 to $75^{\circ}C$, (ii) ${\pm}0.14%$ for changes in $V_{DD1}$ from 2.2 to 2.8 V, and (iii) ${\pm}1.88%$ for changes in $V_{DD2}$ from 1.05 to 1.15 V.

• Journal of Advanced Marine Engineering and Technology
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• 제40권4호
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• pp.320-324
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• 2016

본 연구에서는 일반 볼트와 달리 두께가 얇고 단면적이 넓은 편심원형 플랜지구조를 가진 캠버볼트의 편심단조공정을 제시하였다. 캠버볼트는 일반 볼트와 같이 축대칭 형상으로 단조 후, 플랜지 부분을 트리밍하여 가공한다. 따라서 단조과정에서는 높은 단조 하중과 대량의 칩이 발생한다. 이와 같은 문제점을 해결하기 위해 새로운 단조공정이 요구된다. 편심단조공정은 일반적인 단조공정과 달리 중심축에서 편심 된 상태로 가공하는 새로운 단조 공정이다. 또한 편심단조공정은 단조하중과 단조 후 트리밍 칩의 양을 줄일 수 있다. 이러한 캠버볼트의 편심단조공정설계를 위해 편심유도금형의 편심량과 금형형상의 최적화가 필요하다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1996년도 추계학술대회논문집
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• pp.48-71
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• 1996

Rectangular frames of thin sheet metals are press formed during their manufacture. The multistage process includes blanking, stamping, bending, and trimming. After stamping the sheet is subjected to warping and twisting due to residual stresses. The twist is not desirable since it affects the subsequent assembly processes. Study has been performed to predict the twist.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2002년도 춘계학술대회 논문집
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• pp.90-93
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• 2002

Assuring required dimensional tolerance after spingback becomes the main concern of sheet-forming die designers when formability is secured through previous tryout. As a part to build a guideline to control springback in automobile frame forming, experiments are carried out to show the effects of process parameters, such as holding force, blank size, and lubrication, on corner angles of channels formed by U-bending or by square-cup drawing and trimming. The results are resented in the viewpoint of evaluating parameters.

• 한국공작기계학회논문집
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• 제15권6호
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• pp.88-96
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• 2006

The objective of this research works is to develop back panel dies of PDP TV with a large size. In order to design the geometry of the dies and an initial size of blank optimally, the finite element analysis has been carried out using AUTOFORM V4.2. The conner radius of the upper trimming area and the distance from the outer line of the blank holder to the outer line of the blank have been selected as design parameters to remove the wrinkling of the trimming area. The results of the analyses have been shown that a feasible product without wrinkles and skid lines can be obtained when the conner radius ranges from 6mm to 8mm and the distance lines in the range of 40-60mm. From the proposed design of the dies and an initial blank size, the final die set of the back panel has been successfully manufactured.

• 소성∙가공
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• 제20권4호
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• pp.273-278
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• 2011

Employing the TRIZ problem solving technique, a hybrid-type center plate for the molten carbonate fuel cell(MCFC) was developed for the purpose of improving gas sealing and maintenance. The manufacturing method of the hybrid-type center plate was divided into a trimming operation and a two-step bending process. In the latter, a modified punch shape was used to reduce springback. Using finite element(FE) simulations, bending stresses in the thickness and the in-plane directions were computed and the bending conditions were optimized. The optimized results of the two-step bending process were used as a basis for the design of the trimming process of the hybrid-type center plate. Finally, the external manifold-type center plate and the hybrid-type center plate were fabricated using a die set that accounts for the optimized conditions. It was found that the numerical simulation results were in good agreement with the experiments.

• 소성∙가공
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• 제12권3호
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• pp.236-243
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• 2003

Maintaining the required dimensional accuracy after springback becomes the main concern of sheet-forming die designers when formability is secured through beforehand tryouts. As a part to build guidelines for springback control in automobile frame forming, experiments are carried out to show the effects of process parameters, such as holding force, blank size, and lubrication, on corner angles of channels formed by U-bending or by square-cup drawing and trimming. The results predicted by a commercial FE package were compared with the experiment and the current limitations on springback evaluation were closely discussed.