• 제목/요약/키워드: Trimming technology

검색결과 102건 처리시간 0.022초

열연강판의 절단특성에 미치는 초음파진동의 영향 (Effect of Ultrasonic Vibration on Culling Characteristics of Hot Rolled Strip)

  • 송길호;김기원;박해두
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 춘계학술대회논문집
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    • pp.225-229
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    • 2003
  • When hot strip is trimmed in the side trimming process at the entry side of tandem cold rolling mill, due to bad quality of trimming face and burr, product quality(saw ear)becomes so bad that it causes drop of yield and claim from customers. Therefore, it was examined that applying ultrasonic vibration is an effective method to improve quality of strip trimming face and decrease burr magnitude by decreasing shear force acting between strip trimming face and knife in side trimming process of cold rolling.

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냉간압연 사이드트리밍공정에서의 스트립 절단면 품질불량 감소기술 개발 (Reduction Technology of Bad Quality of Strip Cutting Face in the Side Trimming Process of the Cold Rolling)

  • 송길호;손광호;김기원;박해두
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 제5회 압연심포지엄 신 시장 개척을 위한 압연기술
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    • pp.101-108
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    • 2004
  • It is very important to diagnose state of knife and strip cutting face in real time in the side trimming process due to improvement of quality of trimming face. In this study, diagnosis system for knife and strip cutting face was developed. CCD camera was installed at the both side of strip in the entry of burr masher roll. This system offer to operator the diagnosis result that was analyzed image obtained from CCD camera. As a result, bad quality of trimming face is decreased below 1/10 and knife breakage is detected $100\%$.

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트리밍과 플랜징을 포함한 Front Door Panel 의 성형해석 (Analysis of Forming a Front Door Panel Including Trimming and Flanging)

  • 김충식
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 춘계학술대회논문집
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    • pp.53.1-56
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    • 1999
  • Using a new dynamic-explicity program SAIT_STAMP the analysis of forming a front door panel is presented. The analysis consists of 7 processes including drawing trimming flanging and springback. From the analysis results it is shown that adaptive refinement scheme and robust trimming algorithm enable SAIT_STAMP to simulate the multi-stage forming of automotive parts with large and complex geometry.

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UV레이저를 이용한 마이크로 히터 트리밍 (Micro Heater Trimming using UV Laser)

  • 유승열
    • 반도체디스플레이기술학회지
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    • 제16권3호
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    • pp.36-40
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    • 2017
  • In this paper, a new method of laser trimming of thick film heater is studied. Various laser waves (IR, Green, UV) are used to ablation the heater and the process parameters are also presented. For given initial printed resisters, the cutting length should be prepared to obtain the target resister value in advance. Therefore, the cutting model is very important. The well-known model was tested and proven that it is valid only within a certain range of cutting length. A new model is proposed for a wide range of resister laser trimming. The cutting lengths and resister variation was obtained and formulated. To verify the presented method, the cutting lengths of each resister are calculated for various target resister value and laser trimming using UV is conducted.

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역해석을 이용한 차체 부재의 트리밍라인 최적설계 (Optimum Design of Trimming Line by One-Step Analysis for Auto Body Parts)

  • 바오이동;허훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 제5회 박판성형 SYMPOSIUM
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    • pp.49-54
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    • 2006
  • During most of manufacturing processes of auto-body panels, the trimming line should be designed in advance prior to flanging. It is an important task to find a feasible trimming line to obtain a precise final part shape after flanging. This paper proposes a new fast method to find feasible trimming line based on one-step analysis. The basic idea of the one-step analysis is to seek for the nodal positions in the initial blank from the final part, and then the distribution of strain, stress and thickness in the final configuration can be calculated by comparing the nodal position in the initial blank sheet with the one of the final part. The one-step analysis method is able to predict the trimming line before flanging since the desired product shape after flanging can be defined from the final configuration and most of strain paths are simple during the flanging process. Finally, designers can obtain a discrete trimming line from the boundary of the developed meshes after one-step analysis and import it into CAD system in the early design stage. The proposed method has been successfully applied to two basic curve flanging processes demonstrating many advantages.

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A diagnosis system and ultrasonic vibration energy in plant to quality control

  • Suh, Chang-Min;Song, Gil-Ho;Pyoun, Young-Shik;Kim, Seong-Yun
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2006년 창립20주년기념 정기학술대회 및 국제워크샵
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    • pp.29-34
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    • 2006
  • In this paper, the mechanical characteristics of ultrasonic cold forged technology (UCFT) used for the trimming knife and the effects of ultrasonic vibration energy (UVE) into the trimming process on the state of the strip cutting face were studied. And a diagnosis system to quality control for trimming knife and strip cutting face was developed and installed in plant. By the plant application of UCFT, service life of knife was more increased over 100% than that of conventional knife. And using the developed diagnosis system, the knife breakage and saw ear have been perfectly detected and quality control of trimming face is obtained effectively.

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자동차 본네트 트림 금형 스트립 레이아웃 설계에 관한 연구 (A study on the design of a strip Lay-out for trimming tool of the automobile bonnet)

  • 정효상;이성수
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 춘계학술대회 논문집
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    • pp.675-681
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    • 2002
  • Parametric modeling and configuration design method are a important methods for rapid design in manufacturing. This paper proposes a relation rules which parametrically models a bonnet trimming tool based on Pro/Engineer. The concept of desogn is applied a trimming die of the bonnet outer panel. Trimming die have a many parameters. Each a parameter is related the die face and punch profile. A design system consists of a Pro/Engineer, a Pro/program.

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유한요소 역해석을 이용한 복잡한 자동차 판넬의 트리밍 라인 설계 (Trimming Line Design of Auto-body Panel with Complex Shape Using Finite Element Inverse Method)

  • 송윤준;한영호;박춘달;정완진
    • 소성∙가공
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    • 제15권6호
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    • pp.459-466
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    • 2006
  • Trimming line design plays an important role in obtaining accurate edge profile after flanging. Compared to the traditional section-based method, simulation-based method can produce more accurate trimming line by considering deformation mechanics. Recently, the use of a finite element inverse method is proposed to obtain optimal trimming line. By analyzing flanging inversely from the final mesh after flanging, trimming line can be obtained from initial mesh on the drawing die surface. Initial guess generation fer finite element inverse method is obtained by developing the final mesh onto drawing tool mesh. Incremental development method is adopted to handle irregular mesh with various size and undercut. In this study, improved incremental development algorithm to handle complex shape is suggested. When developing the final mesh layer by layer, the algorithm which can define the development sequence and the position of developing nodes is thoroughly described. Flanging of front fender is analyzed to demonstrate the effectiveness of the present method. By using section-based trimming line and simulation-based trimming line, incremental finite element simulations are carried out. In comparison with experiment, it is clearly shown that the present method yields more accurate edge profile than section-based method.

In-Line Trimming Shear 개발 (Development of In-Line Trimming Shear)

  • 이종일;강성구;서경수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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    • pp.119-125
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    • 1999
  • At Wire Rod Mill Plant, wire is made of the billet produced at continuous casting machine, or rolled bloom produced at billeting mill, and the product can be classified of wire of 5.5${\Phi}$ and bar in coil of 14∼42${\Phi}$ in diameter(bar in coil will be referred to as coil as below). At present, wire is produced at POSCO No.1, 2, 3 WRM, coil at garret line of No. 2 WRM. Head and tail of coil are properly cut and treated to scrap to fulfill the customer's satisfaction. This above cutting is done off line, and small size coil can be cut manually with clipper, large size coil with hydraulic cutter. Nowadays, it is being investigated to cut automatically in line with trimming shear after passing mill stand. At the moment, Because the coil produced at the garret line of No.2 WRM is hot 400∼600$^{\circ}C$ and trimming is done manually with cutter, there are always interference from manual operation or safety problem of bad working condition. Not only because of the diversity of the coil size 14∼42${\Phi}$ in diameter, but because of the rolling speed 2.5∼22m/sec, it is required to be equipped with several trimming shear. But this can be accomplished with only one shear installed proper place at this paper.

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