• 제목/요약/키워드: Trimming Processes

검색결과 38건 처리시간 0.025초

자동차용 강판의 전단작업시 발생하는 버어에 관한 연구 (A Study on the Burr Height in Shearing Steel Sheet for Automobile Parts)

  • 고대림;정동원;김진무;이경식
    • 동력기계공학회지
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    • 제11권3호
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    • pp.47-52
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    • 2007
  • Punching, blanking, trimming and slitting are widely used in shearing processes in sheet metal forming of automotive parts. In this paper the effects of clearance, cutting angle and tool sharpness on the formation of burr were investigated by experimental method in shearing processes of steel sheets, SPCEN and SPRC35E. The amount of burr and the shapes of burr were different between two kinds of steel sheets. It has been shown that the cutting angle of the shearing blade had no effects on the height of burr when the clearance was below the 10% of the steel sheet thickness, and also that the height and shape of burr were not affected by the cutting angle when the wear of shearing blade was below the 10% of the steel sheet thickness. It was known that there had been existing the critical clearance of 10 to 15% for the tested steel sheet, SPCEN and SPRC35E.

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금형재료용 주철의 레이저 표면경화처리시 재료에 따른 열처리 특성 (Characteristics of Heat Treatment on Different Materials during Laser Surface Hardening of Cast Iron for Die)

  • 김종도;송무근;황현태
    • 대한기계학회논문집A
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    • 제35권12호
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    • pp.1663-1668
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    • 2011
  • 자동차 차체를 제작하는 프레스 금형의 가공공정 중 제품의 형태를 완성하는 드로잉 공정 및 불필요한 부분을 절단하는 트리밍 공정은 그 공정의 특성상 금형의 마모가 심하기 때문에 금형의 내마모성을 향상시키기 위한 표면경화처리가 요구되고 있다. 따라서 본 연구에서는 프레스 금형에 레이저 표면처리기술을 적용하기 위한 실험을 실시하였다. 드로잉 공정 및 트리밍 공정에 적합한 표면경화처리를 위해 다이오드 레이저를 이용하여 시험편의 평면부 및 모서리부를 열처리하였으며, 각각의 적정 열처리 조건을 도출하였다. 또한 시험편의 재료에 따른 열처리 특성을 비교하기 위해 구상흑연 및 편상흑연 주철을 사용하여 실험을 진행하였다. 실험 결과, 재료에 따른 열처리 특성에 차이가 있다는 것을 확인하였으며, 적정 열처리된 조건에서의 경화부는 모재에 비하여 약 3배 정도의 경도상승을 나타내었다.

장르별 협업필터링을 이용한 영화 추천 시스템의 성능 향상 (Performance Improvement of a Movie Recommendation System using Genre-wise Collaborative Filtering)

  • 이재식;박석두
    • 지능정보연구
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    • 제13권4호
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    • pp.65-78
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    • 2007
  • 추천시스템은 개인화 서비스를 구현하는 방법 중의 하나이다. 추천시스템은 다양한 기법을 통해 구축될 수 있는데, 최근 전자상거래 분야에서 사용되는 기법들 중에서 대표적인 것이 협업필터링이다. 협업필터링은 영화나 음악 같이 명시적인 속성만으로 그 특성을 기술하는데 한계가 있는 아이템의 추천문제에 효과적으로 적용되어 왔다. 하지만, 이 기법은 희박성, 확장성 및 투명성 등의 문제점을 가지고 있는데, 본 연구에서는 희박성과 확장성 문제를 극복하는 방안으로 장르별 협업필터링 방법을 제안한다. 장르별 협업필터링 방법은 아이템을 최종적으로 추천하기 전에 아이템의 상위 카테고리, 즉 장르에 대한 정보를 활용하는 방법이다. 본 연구에서 제안하는 방법의 실용성을 보이기 위하여, 영화 추천시스템인 GenreWise_CF를 개발하여, 공개 데이터인 MovieLens Data에 적용하여 평가하였다. 실험 결과, 본 연구에서 제안한 GenreWise_CF가 전통적인 협업 필터링을 적용하여 개발한 추천시스템인 Basic_CF보다 향상된 성능을 보였다.

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Al 합금의 전단작업시 발생하는 버어에 관한 연구 (A Study on the Burr Formation in Shearing with Al Alloy)

  • 고대림;정동원;김진무;이경식
    • 한국기계가공학회지
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    • 제6권2호
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    • pp.17-21
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    • 2007
  • Shearing including punching, blanking, trimming, slitting, etc is one of the most frequently used processes in sheet metal manufacturing. It has been widely used for manufacturing autobody, electronic components, aircraftbody, etc. In this paper, it has been researched by the experiment to examine the effect of burr height corresponding to die clearance, cutting angle, tool sharpness, etc. This paper presents the experimental results with using Al alloy sheet.

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테스트워크의 스트립 레이아웃설계에 관한 연구 (A study on the design of layout for test work)

  • 김세환;최계광
    • Design & Manufacturing
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    • 제6권1호
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    • pp.34-38
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    • 2012
  • Test work is the press die branch at The Korea-China-Japan Grand Prize Contest. This study focuses on strip layout design for test work. A comparison is drawn between product shape and blank deployment line. During the forming analysis of the whole product, shape part of the total forming process is analyzed. As for forming part and flange deployment, forming analysis is carried out in part during the mid process. Material utilization is 42.6 percent and strip layout design is completed in 14 processes that are comprised of hourglass, slotting, embossing, drawing and trimming.

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솔리드 타이어 제조를 위한 스프링 벤트 시스템의 적용 (Application of Spring Vent System for the Manufacturing of Solid Tire)

  • 손종남;정영철;조영태;정윤교
    • 한국정밀공학회지
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    • 제31권8호
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    • pp.659-663
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    • 2014
  • Manufacturing processes of industrial tire are composed of mixing, extrusion, curing, trimming and inspecting. Among them curing is the most important process in the production of industrial tire. In this study the newly developed spring vent system was designed in order to solve rubber intrusion problem inside spring vent system in the curing process. After the experiment it is concluded that rubber intrusion was caused by angled stem head part. New spring vent system was manufactured and new design of spring vent system is proper to use for industrial tire curing process.

전단력 분석을 토한 미세박판의 정밀 전단 특성 연구 (A study on the fine-shearing characteristics of a micro sheet metal under shearing force analysis)

  • 신용승;김병희;김헌영
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.494-497
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    • 2000
  • This paper presents the fine-shearing experimental investigation using brass sheets. Shearing including blanking, trimming, piercing, etc is one of the most frequently used processes in sheet metal manufacturing. In this study, an individual set of tooling was designed and fabricated to carry out experiment for shearing process. In order to investigate the effect of shearing surface correspond to die clearance, the profile of shearing surface was examined by using microscope. Futhermore, the relationship between shearing force and the profile of shearing surface was considered.

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미세박판 전단시의 버 발생 인자에 관한 연구 (Parameter Investigation of Burr Formation on Sheet Metal Shearing Process)

  • 김헌영;김병희;신용승;오수익
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 춘계학술대회 논문집
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    • pp.231-234
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    • 2001
  • Shearing, including blanking, trimming, piercing, etc, is one of the most frequently used processes in sheet metal manufacturing. In this paper, an individual set of tooling with an in-die sensor was designed and precisely fabricated to carry out the experiment for the shearing process investigation. Through various experiments, it has been examined the influence of process parameters such as clearance, edge material properties and pad configuration. Since the tension between the part and the scrap increases when the clearance increases, the clearance should be selected properly in order to reduce the burr height. Also removal of the lower pad makes the sheared surface worse and the shearing system unstable. The shearing force increases when the clearance decreases and the friction of the tooling material decreases. Dynamic reaction force is also important to obtain the fine sheared surfaces.

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전주공정을 이용한 팔만대장경 동판제작 (Duplication of Koryo Tripitaka (Taejang′kyong) by Copper Electroforming)

  • 김인곤;강경봉;이재근;오명현
    • 한국표면공학회지
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    • 제37권1호
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    • pp.22-27
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    • 2004
  • Copper electroforming process has been applied to duplicate Koryo Tripitaka (Taejang'kyong), wooden printing block. Thin copper replica printing plates of 1 mm thickness was successfully manufactured from the printing face (54.5${\times}$25.5 cm) of wooden printing plate. Major processes are (1) silicon rubber replication of the master (2) silvering on silicon rubber (3) copper electroforming (4) separation of copper from the silicon mandrel (5) final coloring by brass plating and trimming. This process has various Potential applications in making thin metallic objects such as plaques, statues, bust and hollow metal objects for jewelry.

단체급식소에서 제공되는 시금치 나물과 깻잎 나물의 생산단계 및 보관단계에 따른 리보플라빈 함량 변화(II) (Changes in the Riboflavin Content of Spinach Salad and Sesame Leaf Salad with Various Cooking and Holding Process in Foodservice Institutions)

  • 김혜영;박화연
    • 한국식품조리과학회지
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    • 제20권1호
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    • pp.34-41
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    • 2004
  • The retention rate of riboflavin in two cooked vegetable salads (spinach salad and sesame leaf salad) were examined at every cooking stage, holding temperature and holding time, with various cooking methods, and a better food preparation method developed. The riboflavin contents of the samples were analyzed by HPLC, with fluoresence detection. The changes in the pH and water contents of the samples were measured during the holding stage at various temperatures and times. There were significant differences in the riboflavin contents during the various preparation and cooking processes, such as trimming, washing, boiling and parching etc. The retention rates of the riboflavin with the various holding methods and cooking temperature were also significantly different. The boiling process caused large losses of riboflavin: in the cases of spinach salad and sesame leaf salad these were 78% and 52% respectively. The pH and water contents showed faster change during 0-6 hours than during 6-12 hours.