• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2006년도 제5회 박판성형 SYMPOSIUM
• /
• pp.49-54
• /
• 2006

During most of manufacturing processes of auto-body panels, the trimming line should be designed in advance prior to flanging. It is an important task to find a feasible trimming line to obtain a precise final part shape after flanging. This paper proposes a new fast method to find feasible trimming line based on one-step analysis. The basic idea of the one-step analysis is to seek for the nodal positions in the initial blank from the final part, and then the distribution of strain, stress and thickness in the final configuration can be calculated by comparing the nodal position in the initial blank sheet with the one of the final part. The one-step analysis method is able to predict the trimming line before flanging since the desired product shape after flanging can be defined from the final configuration and most of strain paths are simple during the flanging process. Finally, designers can obtain a discrete trimming line from the boundary of the developed meshes after one-step analysis and import it into CAD system in the early design stage. The proposed method has been successfully applied to two basic curve flanging processes demonstrating many advantages.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 1999년도 춘계학술대회논문집
• /
• pp.53.1-56
• /
• 1999

Using a new dynamic-explicity program SAIT_STAMP the analysis of forming a front door panel is presented. The analysis consists of 7 processes including drawing trimming flanging and springback. From the analysis results it is shown that adaptive refinement scheme and robust trimming algorithm enable SAIT_STAMP to simulate the multi-stage forming of automotive parts with large and complex geometry.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2008년도 춘계학술대회 논문집
• /
• pp.281-284
• /
• 2008

Film insert melding is one of the surface processes that enhances functional or aesthetic qualities of an existing product's surface. In general, film insert molding consists of three processes including thermoforming, trimming and injection molding. Thermoforming, which is the first process of film insert molding, is the most important process because the variation of film thickness has an effect on the mold design and process conditions for the subsequent processes, that are, trimming and injection molding. This study is focused on predicting the film thickness distribution through film insert thermoforming process using commercial FEM code. In order to describe rheological behavior of thermoplastic film (ABS), G'Sell's viscoelastic constitutive law was adopted. The numerical model of film insert thermoforming was established, and the simulation to predict film thickness distribution was performed. Comparison between the results of simulation and experiment was made to validate the proposed finite element analysis.

• 한국정밀공학회지
• /
• 제27권10호
• /
• pp.23-28
• /
• 2010

Resistance trimming and cutting processes of printed circuit board by making use of high power UV laser with nano-second pulse width have been proposed and investigated experimentally. Also laser-based application system with high flexibility and complex has been designed and adopted power controller, auto beam size control, auto-focusing and control program developed for ourselves. The function of each module shows that they can be reliable for industrial equipments. Resistance trimming method used a plunge and double cut process with $20{\mu}m$ spot size beam. Results show that double cut process is more effective to control resistance trimming in precision than plunge cut process.

• 한국기계가공학회지
• /
• 제15권5호
• /
• pp.93-99
• /
• 2016

The trimming process is required for satisfying the dimensions of a final product in the hot stamping process. In general, the mechanical trimming or laser trimming process is applied after hot stamping. However, these processes have several disadvantages such as short tool life and low productivity. Therefore, in this study, the optimal trimless blank shape for the hot stamping process of a sill side was designed to remove the trimming process after hot stamping. In order to design the trimless blank, numerical analysis was performed. Firstly, CFD analysis was carried out to predict the cooling temperature and holding time of the hot stamping process. Then, the optimal trimless blank shape was determined through FE analysis. The effectiveness of the designed trimless blank shape was verified through a hot stamping experiment at an actual industrial site.

• 대한기계학회논문집A
• /
• 제24권6호
• /
• pp.1499-1512
• /
• 2000

The dynamic explicit finite element method and the static implicit finite element method are applied effectively to analyze total auto-body panel stamping processes, which include the forming stage , the trimming stage and the spring-back stage.\The explicit time integration method has better merits in the forming stage including highly complicated three-dimensional contact conditions. On the contrary, the implicit time integration method is better for analyzing spring-back since the complicated contact conditions are removed and the computing time to get the final static state is short. In this work, brief descriptions of the formulation and the factor study are presented. Further, the simulated results for the total auto-body panel stamping processes are shown and discussed. The formability and the weld line movement in stamping with Tailor Welded Blanks were investigated through QTR-OTR-FRT.

• 한국CDE학회논문집
• /
• 제11권6호
• /
• pp.403-411
• /
• 2006

NURBS surfaces have been widely used in engineering design since it can create a smooth surface using minimal numbers of data. But deformation of the surfaces is quite difficult especially for the detailed modification. Also, NURBS surface deformation processes need many inputs, and it is not easy to be implemented in 3D virtual system. In this paper, both the surface trimming and multi-resolution surface are used for the detailed sculpting including sharp edges of NURBS surface. QuadTree is used to separate cleanly the target surface with the surface for sculpting effect. Simple user strokes are also used for the sculpting target curves and GOMS(Goals, Operators, Methods, Selection Rules) model is applied to verify the efficiency of the proposed sculpting process.

• 한국정밀공학회지
• /
• 제33권8호
• /
• pp.635-640
• /
• 2016

The shell body is the main exterior part of a compressor, and production of shell bodies has increased along with a growing demand for air conditioners, refrigerators, air compressors, and so on. Cracks frequently occur in the process of welding a shell body. In this study, a deep drawing process for creating a shell body from a blank is developed. The technique consists of a four-step deep drawing and a two-step trimming process. Analysis is performed by DEFORM software to examine the safety of the deep drawing and trimming processes. The deep drawing process for the shell body developed in this study would have wide application in many industrial fields.

• Design & Manufacturing
• /
• 제11권2호
• /
• pp.37-41
• /
• 2017

With light vehicle weight gradually becoming ever more importance due to tightened exhaust gas regulations, hot-stamping processing using boron alloyed steel is being applied more and more by major automobile OEMs since process assures both moldability and a high strength of 1.5 GPa. Although laser trimming is generally applied to the post-processing of the hot-stamped process with high strength, there have been many studies of in-die hot trimming using shear dies during the quenching of material in order to shorten processing times. As such, this study investigated the effects of the Shear rate and Shear mechanism on shear processes during the quenching process of hot-stamping material. In case of pad variable, padding force is very weak compared with shear force, so it does not affect the shear surface. In case of shear rate, the higher the shear at high temperatures and the higher the friction effect. As a result the rollover and the fracture distribution decreased, and the burnish distribution increased. Therefore, it is considered that the shear quality is guaranteed when high shear rate is applied in high temperature shear process.

• 지능정보연구
• /
• 제13권4호
• /
• pp.35-44
• /
• 2007

본 논문에서는 인쇄체 숫자를 인식하기 위해 가중 원형 정합(weighted template matching) 방법을 제안한다. 원형 정합은 입력 영상 전체를 하나의 전역적인 특징으로 처리하는데 반해, 제안된 가중 원형 정합은 패턴의 특징이 나타나는 국부적인 영역에 해밍 거리(Hamming distance)의 가중치를 두어 패턴 특징을 강조하여 숫자 패턴의 인식률을 높인다. 또한 원형 정합은 영상을 이진화(binarization)할 때 발생되는 패턴의 윤곽선을 울퉁불퉁하게 만드는 랜덤 노이즈에 취약하다. 이러한 랜덤 노이즈를 제거하기 위해 본 논문에서는 체인 코드 트리밍(chain code trimming)방법을 제안한다. 체인 코드 트리밍은 패턴의 외부 윤곽선과 내부 윤곽선의 체인 코드 분석을 통해 특정 유형의 체인 코드를 제거, 교정함으로써 이루어진다. 실험에서는 기존의 원형 정합을 사용했을 때와 체인 코드 트리밍을 한 후 가중 원형 정합을 사용했을 때의 혼돈 행렬(confusion matrix)을 서로 비교한다. 실험 결과는 본 논문에서 제안한 방법에 의해 인쇄체 숫자의 인식률이 크게 향상된 것을 보인다.