• 제목/요약/키워드: Tribometer

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The Effect of surface roughness on Finished Surface orientation of Friction Characteristics (가공방향의 마찰특성에 대한 표면거칠기 영향)

  • 유응대;김태완;조용주
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.11a
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    • pp.267-272
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    • 2001
  • The effect of characteristic of surface roughness and roughness patterns on frictioin was studied experimentally in boundary lubrication with reciprocating tribometer. Roughness was changed from Ra=0.2 $\mu\textrm{m}$ to Ra=1.2 $\mu\textrm{m}$. Three roughness patterns-transverse, oblique, longitudinal- were tested for various load. Ra=1.0 $\mu\textrm{m}$ roughness showed lower friction coefficient and transversal pattern showed lower friction and high scuffing load in the test conditions.

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Comparison of the frictional characteristics of aesthetic orthodontic brackets measured using a modified in vitro technique

  • Arici, Nursel;Akdeniz, Berat Serdar;Arici, Selim
    • The korean journal of orthodontics
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    • v.45 no.1
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    • pp.29-37
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    • 2015
  • Objective: The coefficients of friction (COFs) of aesthetic ceramic and stainless steel brackets used in conjunction with stainless steel archwires were investigated using a modified linear tribometer and special computer software, and the effects of the bracket slot size (0.018 inches [in] or 0.022 in) and materials (ceramic or metal) on the COF were determined. Methods: Four types of ceramic (one with a stainless steel slot) and one conventional stainless steel bracket were tested with two types of archwire sizes: a $0.017{\times}0.025$-in wire in the 0.018-in slots and a $0.019{\times}0.025$-in wire in the 0.022-in slot brackets. For pairwise comparisons between the 0.018-in and 0.022-in slot sizes in the same bracket, an independent sample t-test was used. One-way and two-way analysis of variance (ANOVA) and Tukey's post-hoc test at the 95% confidence level (${\alpha}$ = 0.05) were also used for statistical analyses. Results: There were significant differences between the 0.022-in and 0.018-in slot sizes for the same brand of bracket. ANOVA also showed that both slot size and bracket slot material had significant effects on COF values (p < 0.001). The ceramic bracket with a 0.022-in stainless steel slot showed the lowest mean COF (${\mu}$ = 0.18), followed by the conventional stainless steel bracket with a 0.022-in slot (${\mu}$ = 0.21). The monocrystalline alumina ceramic bracket with a 0.018-in slot had the highest COF (${\mu}$ = 0.85). Conclusions: Brackets with stainless steel slots exhibit lower COFs than ceramic slot brackets. All brackets show lower COFs as the slot size increases.

A Study of a Changing of Physical and Chemical Intra-structure on Si-DLC Film during Tribological Test (실리콘 함유 DLC 박막의 마찰마모 시험에 의한 물리적 특성 및 화학적 결합 구조 변화 고찰)

  • Kim, Sang-Gweon;Lee, Jae-Hoon;Kim, Sung-Wan
    • Journal of the Korean Society for Heat Treatment
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    • v.24 no.3
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    • pp.127-132
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    • 2011
  • The silicon-containing Diamond-like Carbon (Si-DLC) film as an low friction coefficient coating has especially treated a different silicon content by plasma-enhanced chemical vapor deposition (PECVD) process at $500^{\circ}C$ on nitrided-STD 11 mold steel with (TMS) gas flow rate. The effects of variable silicon content on the Si-DLC films were tested with relative humidity of 5, 30 and 85% using a ball-on-disk tribometer. The wear-tested and original surface of Si-DLC films were analysed for an understanding of physical and chemical characterization, including a changing structure, via Raman spectra and nano hardness test. The results of Raman spectra have inferred a changing intra-structure from dangling bonds. And high silicon containing DLC films have shown increasing carbon peak ratio ($I_D/I_G$) values and G-peak values. In particular, the tribological tested surface of Si-DLC was shown the increasing hardness value in proportional to TMS gas flow rate. Therefore, at same time, the structure of the Si-DLC film was changed to a different intra-structure and increased hardness film with mechanical shear force and chemical reaction.

Nanocrystalline Diamond Coated SiC Balls in Tribometer (나노결정질 다이아몬드가 코팅된 SiC 마모시험기 볼)

  • Im, Jong Hwan;Kang, Chan Hyoung
    • Journal of the Korean institute of surface engineering
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    • v.47 no.5
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    • pp.263-268
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    • 2014
  • Nanocrystalline diamond(NCD) coated SiC balls were applied in a ball-on-disk tribometer. After seeding in an ultrasonic bath containing nanometer diamond powders, $2.2{\mu}m$ thick NCD films were deposited on sintered 3 mm diameter SiC balls at $600^{\circ}C$ in a 2.45 GHz microwave plasma CVD system. Bare $ZrO_2$ and SiC balls were prepared for comparison as test balls. Tribology tests were performed in air with pairs of three different balls and mirror polished steel(SKH51) disk. The wear tracks on balls and disks were examined by optical microscope and alpha step profiler. Under the load of 3 N, the friction coefficients of steel against $ZrO_2$, SiC and NCD-coated balls were between 0.4 and 0.8. After a few thousands sliding laps, the friction coefficient of NCD-coated balls dropped from 0.45 to below 0.1 and maintained thereafter. Under a higher load of 10 N or 20 N with a long sliding distance of 2 km, $ZrO_2$ and SiC balls exhibited the similar friction coefficients as above. The friction coefficient of NCD-coated balls was less than 0.1 from the beginning and increased to above 0.1 steadily or with some fluctuations as sliding distance increased. NCD coating layers were found worn out after long duration and/or high load sliding test, which resulted in the friction coefficient higher than 0.1.

Wear Characteristics of TiN Coating by Plasma Enhanced CVD (PECVD에 의한 TiN 코팅의 마모특성 연구)

  • Song, Kun;Ahn, Hyo-Sok
    • Tribology and Lubricants
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    • v.6 no.1
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    • pp.116-125
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    • 1990
  • An experimental programme was established to determine the wear behaviour of TiN coatings of thickness 1 $\mu$m and 3 $\mu$m. by PECVD with the variation of applied load, sliding velocity and sliding distance. It was shown that oxidation of transferred metal as sliding speed increased formed oxide film so that it contributed in decreasing the wear rate. With the roller-on-disc tribometer employed, the wear rate of the roller specimen was decreased with the increase in sliding distance due to the reduction in effective contact pressure. Finally, the severe cracks concentrated at the trailing edge of contact surface were explained in terms of high tensile stress prevailing at the trailing edge of the contact and were identified as a dominant wear mechanism as well as the strong local welding between coating layer and the counter surface, leading to the debonding of the coating layer.

The Formation of Residual Stresses and the Surface Fracture by the Break-in Process (길들이기에 의한 잔류응력의 형성과 표면파괴)

  • 김진욱;이영제
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.06a
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    • pp.159-165
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    • 2000
  • In this paper the residual stresses on lubricated sliding surfaces were measured during break-in procedure and up to scuffing by the X-ray diffraction method. The cylinder-on-disk type tribometer was used with the line-contact geometry. Scuffing tests were done using a constant load. In the break-in procedure the loads were increased from very low values in several steps. It was found that the sliding surfaces with break-in represented relatively higher values of residual compressive stresses than those without break-in. The residual stresses below the surfaces showed the small amount of stress increases. The results of scuffing tests with and without break-in showed the same trends as break-in tests did. However, in case of tests with break-in procedure the stresses below the surfaces showed very large increases in the residual compressive stresses. From the tests of break-in and scuffing, it was found that the increases in scuffing lives were related with the increases of residual stresses on the lubricated sliding surfaces with break-in.

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THE INFLUENCE OF AFFECTED LAYER OF EDM ON THE WEAR CHARACTERISTICS OF CEMENTED TUNGSTEN CARBIDE

  • Ishikawa, K.;Iwabushi, A.;Shimizu, T.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.215-216
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    • 2002
  • This paper describes the wear characteristics of WC-Co cemented carbides machined with Wire-cut or Die-sinking EOM. We prepared the specimens with different grades of grinding to remove the affected layer after the EDM. These specimens were experimented by block-on-cylinder type tribometer. The result indicated that although the hardness of the affected layer was lower than that of the bulk, wear resistance was increased. In order to investigate the cause of the increase in wear resistance of the affected layer, the layer was observed and analyzed by SEM and ESCA. We also discussed the mean free path of Co phase.

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State of the Art on Prediction of Concrete Pumping

  • Kwon, Seung Hee;Jang, Kyong Pil;Kim, Jae Hong;Shah, Surendra P.
    • International Journal of Concrete Structures and Materials
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    • v.10 no.sup3
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    • pp.75-85
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    • 2016
  • Large scale constructions needs to estimate a possibility for pumping concrete. In this paper, the state of the art on prediction of concrete pumping including analytical and experimental works is presented. The existing methods to measure the rheological properties of slip layer (or called lubricating layer) are first introduced. Second, based on the rheological properties of slip layer and parent concrete, models to predict concrete pumping (flow rate, pumping pressure, and pumpable distance) are explained. Third, influencing factors on concrete pumping are discussed with the test results of various concrete mixes. Finally, future need for research on concrete pumping is suggested.

The Effect of Finished Surface Orientation on Friction Characteristics in Boudary Lubrication (경계윤활에서의 가공방향에 대한 마찰특성의 연구)

  • 유응대;김태완;구영필;조용주
    • Tribology and Lubricants
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    • v.18 no.3
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    • pp.211-218
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    • 2002
  • The effect of characteristic of surface roughness and roughness patterns on friction was studied experimentally in boundary lubrication with reciprocating tribometer. Roughness was changed from Ra=0.2($\mu\textrm{m}$)to Ra=1.2($\mu\textrm{m}$). Three roughness pattern-transverse, oblique, longitudinal- were tested for various load and velocity. The experimental results show that the scuffing resistance of surfaces with transversal roughness pattern is higher than that of surface with longitudinal and obliq pattern. under the conditions of the roughness values of Ra=0.2, 0.5,1.0 and 1.2. surfacer roughness (Ra) was decreased with the normal load increased before scuffing occurred. oblique pattern and longitudinal pattern with Ra=0.2 and Ra=1.0 was higher scuffing load under low sliding velocity, but with Ra=0.5 was higher scuffing load under high sliding velocity.

Measurement of Wear and Friction Coefficients for the Prediction of Fretting Wear (프레팅 마멸계수 및 마찰계수 측정에 관한 연구)

  • Cho, Yong Joo;Kim, Tae Wan
    • Tribology and Lubricants
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    • v.28 no.3
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    • pp.124-129
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    • 2012
  • The prediction of fretting wear is a significant issue for the design of contacting mechanical components such as flexible couplings and splines, jointed structures and so on. In our earlier study, we developed a numerical model to predict the fretting wear using boundary element method. The developed algorithm needs experimental fretting wear coefficients and friction coefficients between two moving materials to get more reliable results. In this study, therefore, we demonstrated the measurement method of the fretting wear coefficients and friction coefficients using disk on plate tribometer with piazo actuator and gap sensor. For four different material combinations, the fretting wear coefficients and friction coefficients are acquired through the fretting wear experiment and the analysis of the measured values. Thess results are useful to predict the quantative fretting wear rate in the developed algorithm.