• Title/Summary/Keyword: Tribological Wear

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Friction and Wear of Inconel 690 for Steam Generator Tube in Fretting (증기발생기 세관용 Inconel 690 의 프레팅 마찰 및 마멸특성)

  • Lee, Young-Ze;Lim, Min-Kyu;Oh, Se-Doo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.3
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    • pp.432-439
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    • 2003
  • Inconel 690 for nuclear steam generator tube has more Chromium than the conventionally used Inconel 600 in order to increase the corrosion resistance. To evaluate the tribological characteristics of Inconel 690 under fretting condition the fretting tests were carried out in air and elevated temperature water. Fretting tests of the cross-cylinder type were done under various vibrating amplitudes and applied normal loads in order to measure the friction forces and wear volumes. From the results of fretting wear tests. the wear of Inconel 690 can be predictable using the work rate model. The amounts of friction forces were proportional to relative movement between two fretting surfaces. The friction coefficients were decreased as increasing the normal loads and deceasing the vibrating amplitudes. Depending on fretting environment, distinctively different wear mechanisms and often drastically different wear rates can occur It was found that the fretting wearfactors in air and water at 2$0^{\circ}C$, 5$0^{\circ}C$, and 8$0^{\circ}C$ were 7.38 $\times$ $10^{-13}$$Pa^{-1}$, 2.12 $\times$$10^{-13}$$Pa^{-1}$, 3.34$\times$$10^{-13}$$Pa^{-1}$and 5.21$\times$$10^{-13}$$Pa^{-1}$, respectively flexibility to model response data with multiple local extreme. In this study, metamodeling techniques are adopted to carry out the shape optimization of a funnel of Cathode Ray Tube, which finds the shape minimizing the local maximum principal stress. Optimum designs using two metamodels are compared and proper metamodel is recommended based on this research.

A Study on Friction and Wear Properties of Tetrahedral Amorphous Carbon Coatings on Various Counterpart Materials

  • Lim, Min Szan;Jang, Young-Jun;Kim, Jong-Kuk;Kim, Jong-Hyoung;Kim, Seock-Sam
    • Tribology and Lubricants
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    • v.34 no.6
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    • pp.241-246
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    • 2018
  • This research addresses the improvement of tribo-systems, specifically regarding the reduction of friction and wear through tribo-coupling between tetrahedral amorphous carbon (ta-C) with different types of counterpart materials, namely bearing steel (SUJ2), tungsten carbide (WC), stainless steel (SUS304), and alumina ($Al_2O_3$). A second variable in this project is the utilization of different values of duct bias voltage in the deposition of the ta-C coating - 0, 5, 10, 15, and 20 V. The results of this research are expected to determine the optimum duct bias and best counter materials associated with ta-C to produce the lowest friction and wear. Results obtained reveal that the tribo-couple between the ta-C coating and SUJ2 balls produces the lowest friction coefficient and wear rate. In terms of duct bias changes, deposition using 5 V produces the most optimum tribological behavior with lowest friction and wear on the tribo-system. In contrast, the tribo-couple between ta-C with a WC ball causes penetration through the coating surface layer and hence high surface delamination. This study demonstrates that the most effective ta-C coating duct bias is 5 V associated with SUJ2 counter material to produce the lowest friction and wear.

TRIBOLOGICAL STUDY FOR DEVELOPMENT OF ACCELERATED WEAR TESTING METHOD UNDER LUBRICATION

  • Lee, H.C.;Sung, I.H.;Kim, D.E.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.225-226
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    • 2002
  • In this work, the friction and wear behavior under' various lubrication regimes were investigated. The objective of this work is to develop an Accelerated Life Test (ALT) method for the durability evaluation of a machine element which is operated under lubrication. Electric contact resistance and frictional forces were measured with respect to a wide range of the loads and speeds under various lubrication regimes using a pin-on-disk type tribotester. From the experimental results, it could be found that an effective and reliable ALT method could be achieved by controlling the lubrication regime through the measurements of friction coefficient and contact resistance with respect to load and sliding speed.

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Factors Controlling Friction Coefficient of WS$_2$ Solid Lubricant (각종 응용환경에서 WS$_2$ 고체윤활제의 마찰 계수)

  • 신동우;윤대현;최인혁;김인섭
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.10a
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    • pp.110-116
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    • 1997
  • The tribological behaviour of WS$_2$ solid lubricant was investigated using a ball-on-disk type tester. The WS$_2$ powder was spray-coated at room temperature and the effects of specimen configuration, atmosphere, applied load and rotating spccd on the friction coefficient was examined. WS$_2$ coated ball and disk showed the lowest friction coefficient of 0.05 in the nitrogen atmosphere under 0.3 kgf and 100 rpm, whereas relatively high coefficient of 0.1 - 0.15 was observed in air atmosphere. This confirmed that the spray-coated WS$_2$ solid lubricant was effective in reducing the friction coefficient and improving wear life in nitrogen atmosphere.

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Application of Biomimetic Surfaces for MEMS Tribology

  • Singh, R.Arvind;Pham, Duc-Cuong;Yoon, Eui-Sung
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1556-1557
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    • 2008
  • "Biomimetics" is the study and simulation of biological systems with desired properties. In recent times, biomimetic surfaces have emerged as novel solutions for tribological applications in micro-electromechanical systems (MEMS). These biomimetic surfaces are attractive for MEMS application as they exhibit low adhesion/friction and wear properties at small-scales. In this paper, we present some of the examples of biomimetic surfaces that have potential application in small-scale devices.

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The Effect of Surface Micro Texturing on Friction and Wear of Polyoxymethylene (POM 마찰 및 마모에 대한 마이크로 표면 텍스처링의 영향)

  • Lee, Jae-Bong;Cho, Min-Haeng
    • Tribology and Lubricants
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    • v.25 no.3
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    • pp.141-149
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    • 2009
  • The effect of micro-cavities fabricated using laser surface texturing (LST) technique on polyoxymethylene (POM) surface was studied in terms of heat affected zone (HAZ), cavity geometry, surface roughness, deformation of cavity along with sliding cycles, and tribological characteristics. Cavity process parameters were lamp current, process time, and the stream of air used to minimize the flow of molten polymer into cavity. Especially, the deformation of cavity geometry was extensively studied to provide deep insight into morphological analysis of the cavities. Also, this paper presents the behavior of friction and wear of POM specimens as a function of sliding cycles.

Tribology Characteristics of DLC Film Based on Hardness of Mating Materials (경질탄소 필름과 대면물질 경도변화에 대한 트라이볼로지 특성)

  • Na Byung Chul;Tanaka Akihiro
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.50-55
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    • 2003
  • Tribological testing of DLC films was conducted using a rotating type ball on a disk friction tester in a dry chamber. This study made use of four kinds of mating balls that were made with stainless steel but subjected to diverse annealing conditions in order to achieve different levels of hardness. In all load conditions using martensite mating balls, the test results demonstrated that the friction coefficient was lower when the mating materials were harder. The high friction coefficient found in soft martensite balls appeared to be caused by the larger contact areas. The wear track on the mating balls indicated that a certain amount of material transfer occurs from the DLC film to the mating ball during the high friction process. Raman Spectra analysis showed that the transferred materials were a kind of graphite and that the contact surface of the DLC film seemed to undergo a phase transition from carbon to graphite during the high friction process.

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Tribological Analysis on the Contact Behaviors of Disk Brakes Due to Frictional Heatings -Cooling Effects By Vent Holes- (디스크 브레이크의 마찰열 접촉거동에 관한 트라이볼로지적 연구 - 벤트홀의 방열효과를 중심으로 -)

  • 김청균;황준태
    • Tribology and Lubricants
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    • v.15 no.2
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    • pp.199-205
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    • 1999
  • Using a coupled thermal-mechanical analysis, the thermal distortion of the ventilated disk brakes has been investigated based on the air cooling effects during 15 braking operations. The FEM results show that the bendings and distortions of the disk toward the left side are decreased, but the sinusoidal distortion of the disk rubbing surface along the arc length of the vent hole is highly increased by increasing the convective air cooling effects, which is heavily related to the squeal, wear and micro-thermal crackings at the rubbing surfaces due to uneven dissipation rates of friction heatings.

Tribological and mechanical properties of plasssma sprayed 316L and 420 stainless steel layers on the AZ91D commercial magesium alloy (AZ91D 상용 마그네슘합금위에 316L과 420의 스테인레스 스틸의 플라즈마 코팅층의 마모와 기계적 특성)

  • 이수완;박종문;이명호;짐진수
    • Journal of Surface Science and Engineering
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    • v.30 no.6
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    • pp.365-373
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    • 1997
  • 316L and 420 Stainless steels were deposited onto AZ9ID commercial magnesium alloy by plasma spray process with various gas flow rate of, TEX>$H_2$ secondary gas. And hardness as well as were track volume, coefficient of friction also had been measured. wear and hardness were measured by using reciprocal configuration tribometer and microghardness tester, respectively. Also, the microstructure of the coatings surface the cross sectional area of coating surface and cross sectional area of coaing/Substrate interface had been analyzed with Scanning Electron Microscope(SEM) and Optical microscope(OM). Finally, optimal process parameters for the improvement of coating efficiency such as mechanical property and wear behavior were examined.

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Tribological Properties of DLC film with Precursor Gas Diluted by Hydrogen under Water Environment (수소로 희석된 반응 가스로 합성된 DLC 박막의 수중 환경에서의 마찰마모 특성)

  • Lee, Jin-U
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2013.05a
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    • pp.121-121
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    • 2013
  • 수소로 희석된 벤젠 가스를 반응 가스로 이용하여 합성된 DLC 박막의 마찰 마모 특성을 평가하기 위하여, 일반 대기 환경 및 수중 환경에서 마모 실험을 수행하였다. 일반 대기 환경에서는 박막의 기계적 특성, 마찰 계수 및 마모 거동이 거의 변화하지 않았다. 반면, 수중 환경에서는 마찰 계수가 대기 환경에서보다 안정적으로 평가되었다. 이는 DI-water가 윤활제(lubricant) 역할을 하기 때문으로 예측된다. 또, 수중 환경에서의 마모 실험 결과, 수소가 희석되지 않은 반응 가스를 이용하여 증착 된 DLC 박막의 경우, delamination wear가 상대적으로 많이 관찰되었다. 하지만, 반응 가스에 희석 된 수소량이 증가함에 따라서, 이런 delamination wear가 현저하게 억제됨을 관찰하였다.

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