• Title/Summary/Keyword: Treatment Technology

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EAF Dust Recycling Technology in Japan

  • Sasamoto, Hirohiko;Furukawa, Takeshi
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.9-18
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    • 2001
  • 1. EAF Dust in Japan - Generation and Characteristics. The quantity of dust generated from EAF shops in Japan was estimated to be 520,000 tons/year in 1999. Extremely fine dust (or fume) is formed in the EAF by metal vaporization. Its characteristics such as chemical compositions, phases, particle size, leaching of heavy metal are mentioned. 2. EAF Dust Treatment Methods in Japan. In 1999, 61% of EAF dust was treated by regional zinc recovery processing routes, 25% went to landfill disposal, 4% was reused as cement material, and 10% was treated by on-site processing routes. The problems of EAF dust treatment methods in Japan are: (1) very high treatment cost, and (2) heavy environmental load (leaching of heavy metal, emission of dioxins, depletion of disposal sites, etc). It has been much hoped for that new dust management technology would be developed. 3. New technology of EAF dust treatment in Japan. In Japan, some new technologies of EAF dust treatment have been developed, and some others are in the developing stages. Following five processes are mentioned:. (1) Smelting reduction process by Kawasaki Steel, (2) DSM process by Daido Steel, (3) VHR process by Aichi Steel, (4) On-site dust direct recycling technology, and (5) Process technology of direct separation and recovery of iron and zinc metals contained in high temperature EAF off gas by the Japan Research and Development Center fur Metals.

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Property of the Spheroidized Zr Powder by Radio Frequency Plasma Treatment (RF 플라즈마 처리법에 기반한 기계적 밀링된 Zr 분말의 구형화에 따른 특성 변화)

  • Lee, Yukyeong;Choi, Mi-Sun;Park, Eon Byeong;Oh, Jeong Seok;Nam, Taehyun;Kim, Jung Gi
    • Journal of Powder Materials
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    • v.28 no.2
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    • pp.97-102
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    • 2021
  • Powder quality, including high flowability and spherical shape, determines the properties of additively manufactured products. Therefore, the cheap production of high-quality powders is critical in additive manufacturing. Radio frequency plasma treatment is an effective method to fabricate spherical powders by melting the surface of irregularly shaped powders; in the present work, mechanically milled Zr powders are spheroidized by radio frequency plasma treatment and their properties are compared with those of commercial Zircaloy-2 alloy powder. Spherical Zr particles are successfully fabricated by plasma treatment, although their flowability and impurity contents are poorer than those of the commercial Zircaloy-2 alloy powder. This result shows that radio-frequency plasma treatment with mechanically milled powders requires further research and development for manufacturing low-cost powders for additive manufacturing.

Status, Trend and Strategy on Municipal Wastewater Management in China

  • Wang, Baozhen;Wang, Lin;Liu, Shuo;Wang, Li;Wang, Zheng
    • Journal of Wetlands Research
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    • v.9 no.1
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    • pp.47-60
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    • 2007
  • The rapid development of economy in China at the expense of consuming huge amount of energy and resources, water resource in particular, which has resulted in the production and discharge of increasing amount of wastewater to the water environment. In order to effectively control the increasing water pollution trend, the State Council has stipulated that all the cities with population over 500,000 should reach wastewater treatment rate of 60% by 2005, and all the cities should reach the rate of 60% by 2010, of which Capital Beijing and all the province capital cities and important tourism cities should reach 70% then. By the end of 2005, of the 661 cities in China, 393 have built and operated municipal wastewater treatments with a total number of 790 sets, total treatment capacity of $80.91{\times}106m^3/d$ and total treatment rate of > 48%. Other 73 cities have started the construction of municipal wastewater treatment plants, and other 168 cities have started to prepare, planning and design of wastewater treatment plants. Most of municipal wastewater treatment plants in big cities in China operate normally and perform well with good quality of effluent in terms of wastewater treatment train, but the sewage sludge treatment is usually poor with big problems. It has been found that the small scale WWTPs using activated sludge process in the towns are usually operated and maintained abnormally because of lack of fund, skilled operators and energy. It is therefore suggested that the small scale MWWTPs in small cities and towns adopt appropriate technologies, of which the most available ones are multi-stage ponds, constructed wetlands and the combination of them for further purification and reuse of treated wastewater.

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Effects of Intermediate Heat Treatment on the Corrosion and Mechanical Properties of Zr Alloy Strip Incorporating Nb (니오븀이 첨가된 Zr 합금 스트립의 부식 및 기계적 특성에 대한 중간열처리 영향)

  • Lee, Myung Ho;Jung, Yang Il;Choi, Byoung Kwon;Park, Sang Yoon;Kim, Hyun Gil;Park, Jeong Yong;Jeong, Yong Hwan
    • Korean Journal of Metals and Materials
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    • v.47 no.8
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    • pp.482-487
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    • 2009
  • In order to investigate the effects of intermediate heat treatment between cold rolling passes on the hardness and corrosion properties of a Zr alloy incorporating Nb (Zr-1.49Nb-0.38Sn-0.20Fe-0.11Cr) strip, three different intermediate heat treatment processes ($580^{\circ}C{\times}4hrs$, $600^{\circ}C{\times}2hrs$ and $620^{\circ}{\times}1hrs$) were designed based on a recrystallization map and an accumulated annealing parameter. Test samples from the different processes were investigated by a hardness test, corrosion test, and microstructure analysis and appropriate heat-treatment conditions were thereupon proposed. The sample subjected to an intermediate heat treatment of $580^{\circ}C{\times}4hrs$ was harder than that undergoing $600^{\circ}C{\times}2hrs$ and $620^{\circ}C{\times}1hr$ while the corrosion resistance of the sample that received an intermediate heat treatment of $580^{\circ}C{\times}4hrs$ was superior to that of the other specimens. Considering the trade-off of hardness and corrosion resistance, an intermediate heat treatment process of $600^{\circ}C{\times}2hrs$ is proposed to improve the manufacturing process of the alloy strip.

Evaluation of Plasma Spray Hydroxy Apatite coatings on Metallic Materials

  • Take, S.;Mitsui, K.;Kasahara, M.;Sawai, R.;Izawa, S.;Nakayama, M.;Itoi, Y.
    • Corrosion Science and Technology
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    • v.6 no.6
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    • pp.286-290
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    • 2007
  • Biocompatible Hydroxy apatite (HAp) coatings on metallic substrate by plasma spray techniques have been developed. Long-term credibility of plasma spray HAp coatings has been evaluated in physiological saline by electrochemical measurements. It was found that the corrosion resisitance of SUS316L based HAp/Ti conbined coatings was excellent even after more than 10 weeks long-term immersion. It was shown that postal heat treatment improved both the crystallinity and corrosion resistance of HAp. By lowering cooling rate during heat treatment process, less cracks produced in HAp coating layer, which lead to higher credibility of HAp during immersion in physiological saline. The ICP results showed that the dissolution level of substrate metallic ions was low and HAp coatings produced in this research can be acceptable as biocompatible materials. Also, the concentration of dissolved ions from HAp coatings with postal heat treatment was lower compared to those from samples without postal heat treatment. The adherence of HAp coatings with Ti substrate and other mechanical properties were also assessed by three-point bending test. The poor adhesion of HAp coating to titanium substrate can be improved by introducing a plasma spray titanium intermediate layer.