• 제목/요약/키워드: Transverse shrinkage

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A study on the thermal deformation characteristics of steel plates due to multi-line heating

  • Lee, Joo-Sung;Lee, Sang-Hoon
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제10권1호
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    • pp.48-59
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    • 2018
  • This paper is mainly concerned with developing the formulae of predicting thermal deformation of steel plate due to multi-line heating. By investigating the results of line heating test and numerical analysis, reasonable heat flux model has been defined. Formulae of predicting the transverse shrinkage and the angular distortion as the dominant thermal deformation types in plate forming by line heating have been derived based on the results of line heating test and numerical analysis with varying plate thickness, heating speed and distance between torches. This paper illustrates how the derived formulae are used in investigating the effect of multi-line heating upon the thermal deformation and how they can be used in defining the limit distance with that there is no interacted effect between torches. This paper ends with describing the extension of the present study.

Effect of carbonization temperature and chemical pre-treatment on the thermal change and fiber morphology of kenaf-based carbon fibers

  • Kim, Jin-Myung;Song, In-Seong;Cho, Dong-Hwan;Hong, Ik-Pyo
    • Carbon letters
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    • 제12권3호
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    • pp.131-137
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    • 2011
  • Kenaf fibers, cellulose-based natural fibers, were used as precursor for preparing kenafbased carbon fibers. The effects of carbonization temperature ($700^{\circ}C$ to $1100^{\circ}C$) and chemical pre-treatment (NaOH and $NH_4Cl$) at various concentrations on the thermal change, chemical composition and fiber morphology of kenaf-based carbon fibers were investigated. Remarkable weight loss and longitudinal shrinkage were found to occur during the thermal conversion from kenaf precursor to kenaf-based carbon fiber, depending on the carbonization temperature. It was noted that the alkali pre-treatment of kenaf with NaOH played a role in reducing the weight loss and the longitudinal shrinkage and also in increasing the carbon content of kenaf-based carbon fibers. The number and size of the cells and the fiber diameter were reduced with increasing carbonization temperature. Morphological observations implied that the micrometer-sized cells were combined or fused and then re-organized with the neighboring cells during the carbonization process. By the pre-treatment of kenaf with 10 and 15 wt% NaOH solutions and the subsequent carbonization process, the inner cells completely disappeared through the transverse direction of the kenaf fiber, resulting in the fiber densification. It was noticeable that the alkali pre-treatment of the kenaf fibers prior to carbonization contributed to the forming of kenaf-based carbon fibers.

초대형 구조모델을 활용한 쉘구조물의 용접변형 해석 (A weld-distortion analysis method of the shell structures using ultra structural FE model)

  • 하윤석;이명수
    • Journal of Welding and Joining
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    • 제33권3호
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    • pp.62-67
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    • 2015
  • A very large shell-structure built in shipyards like ship hulls or offshore structures are joined by welding through full process. As the welding contains a high thermal cycle at a local area, the welded structures should be distorted unavoidably. Because a distorted ship block should be revised to the designed value before the next stage, the ability to predict and to control the weld distortion is an accuracy level of the yard itself. Despite the ship block size, several present thermal distortion methodologies can deal those sizes, but it is a different story to deal full ship size model. Even a fully constructed ship hull not remaining any welding can have an accuracy issue like outfitting installation problems. Any present thermal distortion methodology cannot accept this size for its recommended element size and the number. The ordinary welding breadth at erection stage is about 20~40 mm. It can hardly be a good choice to make finite element model of these sizes considering human effort and computational environment. The finite element model for structure analysis of a ship hull is prepared at front-end engineering design stage which is the first process of the project. The element size of the model is as fine as the longitudinal space, and it is not proper to obtain a weld distortion at the erection stage. In this study, a methodology is suggested that a weldment can be shrunk at original place instead of using structural finite element model. We cut the original shell elements at erection weld-line and put truss elements between the edges of cut elements for weld shrinkage. Additional truss elements are used to facsimile transverse weld shrinkage which cannot be from the weld-line truss element shrink. They attach to weld-line truss element like twigs from barks. The capacity of developed elements is verified through an accuracy check of erection process of a container vessel at the apt. hull. It can be a useful tool for verifying a centering accuracy after renew and for block-separating planning considering accuracy.

Characteristics of the Radio-Frequency/Vacuum Drying of Heavy Timbers for Post and Beam of Korean Style Housings Part II : For Korean red pine heavy timbers with 250 × 250 mm, 300 × 300 mm in cross section and 300 mm in diameter, and 3,600 mm in length

  • Lee, Nam-Ho;Zhao, Xue-Feng;Shin, Ik-Hyun;Park, Moon-Jae;Park, Jung-Hwan;Park, Joo-Saeng
    • Journal of the Korean Wood Science and Technology
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    • 제39권2호
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    • pp.132-139
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    • 2011
  • This study examined the characteristics of radio-frequency/vacuum dried Korean red pine ($Pinus$ $densoflora$) heavy timbers with 250 ${\times}$ 250 mm (S), 300 ${\times}$ 300 mm (L) in cross section and 300 mm in diameter, and 3,600 mm in length, which were subjected to compressive loading after a kerf pretreatment. The following results were obtained : The drying time was short and the drying rate was high in spite of the large cross section of specimens. The moisture gradient inall specimens was gentle in both longitudinal and transverse directions owing to dielectric heating. The shrinkage of the width in the direction perpendicular to was 21 percent ~ 76 percent of that of the thickness of square timbers in the direction parallel to the mechanical pressure. The casehardening for all specimens was very slight because of significantly reduced ratio of the tangential to radial shrinkage of specimens and kerfing. The surface checks somewhat severely occurred although the occurrence extent of the surface checks on the kerfed specimens was slight compared withthat on the control specimen.

재령 초기 콘크리트 슬래브의 컬링에 미치는 온도와 수분의 영향 (Effect of temperature and moisture on curling of early age concrete slabs)

  • 썬런쥬안;남영국;홍승호;정진훈
    • 한국도로학회논문집
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    • 제10권1호
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    • pp.105-115
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    • 2008
  • 온도 및 수분 등과 같은 환경적인 요인들은 슬래브의 컬링을 유발하여 줄눈 콘크리트 포장의 장기적인 거동과 공용성에 영향을 미치는 것으로 알려져 있다. 하지만, 콘크리트 슬래브의 컬링에 관한 상세한 조사가 부족한 실정이므로 컬링과 이에 미치는 요인들의 관계는 아직까지도 명확하게 정의되지 못하고 있다. 본 연구에서는 현장에 건설된 줄눈 콘크리트포장의한 슬래브에 각종 계측기를 매설하여 콘크리트 슬래브의 온도, 상대습도, 변형률, 연직변위, 그리고 슬래브 좌우측 줄눈부의 수평방향 움직임을 조사하였다. 콘크리트 타설 직후부터 약 4일간 측정된 현장자료를 분석하여 초기 재령 콘크리트 슬래브의 컬링에 미치는 온도 및 수분의 영향과 줄눈강성의 크기에 따라 컬링이 구속되는 정도를 조사하였다. 콘크리트 슬래브의 컬링은 주로 온도의 영향 때문에 24시간주기의 사이클을 나타내었으며. 장기적인 건조수축의 영향으로 상향의 컬링이 점차 증가하는 경향을 보였다. 또한, 컬링의 크기와 변화량이 골재 맞물림 등에 기인하는 줄눈강성에 영향을 크게 받는 것으로 조사되었다. 향후 온도에 의 한 계절별 줄눈강성의 변화와 장기적인 건조수축이 콘크리트 슬래브의 컬링에 미치는 영향을 추가로 조사할 예정이다.

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다공성 복합재료의 삼차원 거동 예측을 위한 분리-혼합 기법의 확장 (Extended Unmixing-Mixing Scheme for Prediction of 3D Behavior of Porous Composites)

  • 최회길;신의섭
    • 한국항공우주학회지
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    • 제41권2호
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    • pp.91-97
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    • 2013
  • 고온에서 열분해 과정을 겪는 복합재료의 탄화 및 삭마 과정의 표면 침식은 주로 두께 방향으로 진행된다. 본 논문에서는 다공성 복합재료의 면내 및 두께 방향 거동을 효과적으로 기술하기 위하여 분리-혼합 기법을 적용하였다. 섬유와 기지로 구성된 복합재료의 횡방향 등방성 가정을 통해 분리-혼합 방정식을 삼차원으로 확장하였으며, 기공 압력, 열팽창, 열분해 과정의 수축 효과를 포함하였다. 다공성 복합재료의 대표 체적 요소를 유한요소법으로 해석하여 면내 및 두께 방향의 물성 값을 상호 비교함으로써, 확장된 분리-혼합 기법의 타당성을 확인하였다.

Dimensional Responses of Wood Under Cyclical Changing Temperature at Constant Relative Humidity

  • Yang, Tiantian;Ma, Erni;Shi, Yi
    • Journal of the Korean Wood Science and Technology
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    • 제43권5호
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    • pp.539-547
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    • 2015
  • To investigate dimensional responses of wood under dynamic temperature condition, poplar (populous euramericana Cv.) specimens, 20 mm in radial (R) and tangential (T) directions with two thicknesses of 4 and 10 mm along the grain, were exposed to cyclic temperature changes in square wave between $25^{\circ}C$ and $40^{\circ}C$ at 60% relative humidity (RH) for three different cycling periods of 6 h, 12 h and 24 h. R and T dimensional changes measured during the cycling gave the following results: 1) Transverse dimensional changes of the specimens were generally square but at an opposite phase and lagged behind the imposed temperature changes. The phase lag was inversely correlated with cycling period, but positively related to specimen thickness, while the response amplitude was directly proportional to cycling period, but in a negative correlation with specimen thickness. 2) The specimens showed swelling hysteresis behavior. The heat shrinkage coefficient (HSC) became greater as cycling period increased or specimen thickness decreased. 3) Dimensional changes of the specimens produced deformation accumulation during repeated adsorption and desorption. The deformation accumulating ratio decreased with an increase in cycling period and specimen thickness. 4) Wood suffered 1.5 times as many dimensional changes per unit temperature variation as per unit humidity variation, and this deformation behaved even more seriously under static condition.

필릿 용접변형에 대한 간이 예측 모델 개발 (Development of Simple Prediction Model for Fillet Welding Deformation)

  • 김상일
    • 대한조선학회논문집
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    • 제40권2호
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    • pp.49-56
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    • 2003
  • The welding deformation of a hull structure in the shipbuilding industry is Inevitable at each assembly stage. The geometric inaccuracy caused by the welding deformation tends to preclude the introduction of automation and mechanization and needs the additional man-hours for the adjusting work at the following assembly stage. To overcome this problem, a distortion control method should be applied. For this purpose, it is necessary to develop an accurateprediction method which can explicitly account for the influence of various factors on the welding deformation. The validity of the prediction method must be also clarified through experiments. This paper is aimed at deriving the simple prediction model for fillet welding deformations. For this purpose, the thermal elasto-plastic analysis varying the welding conditions and plate thickness has been performed. On the basis of numerical results, the formulae for angular distortion and transverse shrinkage have been derived through the regression analysis. Experimental work has been also carried out to clarify the validity of numerical results. It has been found that the numerical results show a good agreement with those of experiments

선상가열 변형예측식 자동 산출을 위한 지식기반 방법의 개발 (Development of Knowledge-based Method to Automatically Derive the Deformation Estimation Formula due to Line Heating)

  • 이주성
    • Journal of Welding and Joining
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    • 제28권1호
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    • pp.92-99
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    • 2010
  • For the last couple of decades many studies have been carried out to find out solutions to improve the effectiveness and productivity of the plate forming process. The practical way for the automation of the plate forming process has not been, however, developed yet. Since the characteristics of heating machines may be different form each other, it is necessary to investigate the thermal deformation characteristics of the heating machine to be used in the automation system. And their characteristics may be updated as new information about thermal deformation by heating is accumulated. In this paper, data base system has been constructed based on the results of experiments and numerical analyses, which will be used in deriving the deformation estimation formula. The computer code which can automatically derive the deformation estimation formula has been also developed. This paper also illustrates how the formula is updated as experimental data are added. From the present findings, it can be said that the automatic deriving procedure may be important in the automated plate forming system since the heating line information to be generated must be directly influenced by the deformation estimation formula.

철도교용 프리캐스트 바닥판의 적정한 종방향 프리스트레스 수준의 산정 (Evaluation of Proper Level of the Longitudinal Prestress for the Precast Deck System of Railway Bridges)

  • 장성욱;윤석구;전세진;김영진;형태경
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2005년도 추계학술대회 논문집
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    • pp.223-228
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    • 2005
  • Precast concrete deck has many advantages comparing with the in-situ concrete deck, and has been successfully applied to replacement of the deteriorated decks and to the newly constructed highway bridges in domestic region. In order to apply the precast decks into the railway bridges, however, differences of the load characteristics between the highway and the railway should be properly taken into account including the train load, longitudinal force of the continuous welded rail. acceleration or braking force, temperature change and shrinkage. Proper level of the longitudinal prestress of the tendons that can ensure integrity of the transverse joints in the deck system is of a primary importance. To this aim, the longitudinal tensile stresses induced by the design loads are derived using three-dimensional finite element analyses, design codes and theoretical equations for the frequently adopted PSC composite girder railway bridge. The estimated proper prestress level to counteract those tensile stresses is over 2.4 MPa, which is similar to the case of the highway bridges.

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