• 제목/요약/키워드: Transverse Cracks

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Fatigue Strength Depending on Position of Cracks for Weldments

  • Lee Hae-Woo;Park Won-Jo
    • Journal of Mechanical Science and Technology
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    • 제20권5호
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    • pp.675-680
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    • 2006
  • This is a study of fatigue strength of weld deposits with transverse cracks in plate up to 50 mm thick. It is concerned with the fatigue properties of welds already with transverse cracks. A previous study of transverse crack occurrence, location and microstructure in accordance with welding conditions was published in the Welding Journal (Lee et al., 1998). A fatigue crack develops as a result of stress concentration and extends with each load cycle until fatigue occurs, or until the cyclic loads are transferred to redundant members. The fatigue performance of a member is more dependent on the localized state of stress than the static strength of the base metal or the weld metal. Fatigue specimens were machined to have transverse cracks located on the surface and inside the specimen. Evaluation of fatigue strength depending on location of transverse cracks was then performed. When transverse cracks were propagated in a quarter-or half-circle shape, the specimen broke at low cycle in the presence of a surface crack. However, when the crack was inside the specimen, it propagated in a circular or elliptical shape and the specimen showed high fatigue strength, enough to reach the fatigue limit within tolerance of design stresses.

연주공정에서 신경망의 분류 알고리즘을 이용한 횡방향 표면크랙 예측 (Prediction of Transverse Surface Crack using Classification Algorithm of Neural Network in Continuous Casting Process)

  • 노용훈;조동혁;김동현;서석;이주동;이영석
    • 소성∙가공
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    • 제27권2호
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    • pp.100-106
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    • 2018
  • In the continuous casting process, the incidence of transverse surface cracks on the piece may occur by multiple and diverse variables. It is noted that mathematical models may predict only the occurance of the transverse surface cracks, but can require a lot of time (more than three days) to produce a result with this process. This study applied neural networks to predict whether the cracks on the piece surface occurs or does not occur. The computation time was shortened to three minutes, making it applicable to an on-line program, which predicts the non-cracks or cracks of the piece surface in the actual continuous casting process. In addition, the operating conditions to prevent the occurrence of the transverse surface cracks, using decision boundaries were also suggested.

Damage propagation in CFRP laminates subjected to low velocity impact and static indentation

  • Aoki, Yuichiro;Suemasu, Hiroshi;Ishikawa, Takashi
    • Advanced Composite Materials
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    • 제16권1호
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    • pp.45-61
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    • 2007
  • This paper describes a damage accumulation mechanism in cross-ply CFRP laminates $[0_2/90_2]_{2S}$ subjected to out-of-plane loading. Drop-weight impact and static indentation tests were carried out, and induced damage was observed by ultrasonic C-scan and an optical microscope. Both tests gave essentially the same results for damage modes, sizes, and load-deformation history. First, a crack occurred in the bottom $0^{\circ}$ layer accompanying some delamination along the crack caused by bending stress. Then, transverse cracks occurred in the middle $90^{\circ}$ layer with decreasing contact force between the specimen and the indenter. Measured local strains near the impact point showed that the stress state changed from a bending dominant state to an in-plane tensile dominant state. A cohesive interface element was used to simulate the propagation of multiple delaminations and transverse cracks under static indentation. Two types of analytical models are considered, one with multiple delaminations and the other with both multiple delaminations and transverse cracks. The damage obtained for the model with only multiple delaminations was quite different from that obtained from the experiment. However, the results obtained from the model with both delaminations and transverse cracks well explain the characteristics of the damage obtained in the experiment. The existence of the transverse cracks is essential to form the characteristic impact damage.

다중 크랙이 있는 복합재료 보의 자유진동 특성 (Free Vibration Characteristics of a Composite Beam with Multiple Transverse Open Cracks)

  • 하태완;송오섭
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 1999년도 추계학술발표대회 논문집
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    • pp.5-14
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    • 1999
  • Free vibration characteristics of a cantilevered laminated composite beam with multiple non-propagating transverse open cracks are investigated. In the present analysis a special ply-angle distribution referred to as asymmetric stiffness configuration inducing the elastic coupling between chord-wise bending and extension is considered. The multiple open cracks are modelled as equivalent rotational springs whose spring constants are calculated based on the fracture mechanics of composite material structures. Governing equations of a composite beam with open cracks are derived via Hamilton's Principle and Timoshenko beam theory encompassing transverse shear and rotary inertia effect is adopted. The effects of various parameters such as the ply angle, fiber volume fraction, crack numbers, crack positions and crack depthes on the free vibration characteristics of the beam with multiple cracks are highlighted. The numerical results show that the existence of the multiple cracks in an anisotropic composite beam affects the free vibration characteristics in a more complex fashion compared with the beam with a single crack.

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후판 용접부의 횡균열 발생 방지에 관한 연구(Ⅱ) (A Study on Prevention of Weld Transverse Crack for Thick Plate(Ⅱ))

  • 정호신;강성원
    • 한국해양공학회지
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    • 제13권3호통권33호
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    • pp.57-67
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    • 1999
  • Welding is widely applicable and reliable process and is mainly adopted for fabricating heavy structures. Recently, weld metal transverse cracks in butt and fillet weld joint is a serious problem, and they must be eliminated for improving weld joint reliability. The weld metal transverse crack susceptibility of butt and fillet joint was carried out by cantilever type tensile crack testing jig and CTS test. In this view of point, this study investigated the potential factors for weld metal transverse crack. The main results obtained were as follows: 1. The content o fdiffusible hydrogen in weld metal played an important role for weld metal transverse cracks. 2. From cantilever type tensile crack tests, it was pointed out that the higher the diffusible hydrogen content and tensile restraint, the more susceptible to weld metal transverse craking. 3. The TSN(thermal severity number) and diffusible hydrogen were important factors for determining weld metal transverse cracks in fillet weld joints.

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냉간 박판압연공정에서 공정변수가 엣지 크랙 성장에 미치는 영향 (Effect of process parameters on propagation of edge crack in the cold rolling)

  • ;이상호;이성진;이종빈;김병민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.405-408
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    • 2009
  • Edge cracks in cold rolling always influence to the quality of productions, while the "V" shaped cracks were propagated by passing the roll gap. We set up the sizes and shapes of initial cracks in simulation according to the references from real productions. Different to in hot rolling, the cracks in cold rolling couldn't be reduced from propagation automatically after generated, even if these could be reduced by changing the process parameters. In this paper, we described the affections of process parameters on the propagation of edge cracks, such as reduction ratio and tension. We predicted that the dependence of the cracks propagations of changing of process conditions and expected to gain the smaller edge cracks. By raising the reduction ratio, the cracks were propagated increasingly in both transverse and rolling directions. And as tension raise, the cracks became propagated in both directions in which transverse direction was less effectively.

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후판 용접부의 횡균열 발생 방지에 관한 연구(I) (A Study on Prevention of Weld Transverse Crack for Thick Plate(I))

  • 정호신;엄동석;이해우
    • 한국해양공학회지
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    • 제13권3호통권33호
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    • pp.49-56
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    • 1999
  • Welding is a reliable process and is mainly adopted for fabricating heavy structures. Recently, transverse cracks in the weld metal is serious problem, and they affect cost, efficiency, safety and joint reliability for various welded structures. In this view of point, this study investigated the potential factors for weld metal transverse crack. The main results obtained are as follows; 1) The content of diffusible hydrogen in the commercial flux cored are welding wire was remarkable change by manufacturer. 2) The diffusible hydrogen content was thd main factor for weld metal transverse cracks. 3) Weld metal was immune to transverse cracking under the condition of low diffusible hydrogen content of high restraint condition. 4) The factors for weld metal transverse crack would be the content of diffusible hydrogen and restraint of weld joint.

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FCAW 50t 후판용접에 있어 예열 및 층간온도 변화에 따른 횡크랙 발생과 피로특성에 관한 연구 (A Study on Transverse Cracking and Fatigue Properties of 50mm Thick FACW Weld Metal ; Effects of Preheating and Interpass Temperature)

  • 이해우;강성원
    • Journal of Welding and Joining
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    • 제15권3호
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    • pp.56-64
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    • 1997
  • Macrostructural characteristic of the transverse cracks and fatigue behavior were studied for EH 32 TMCP 50mm thick plate welded with FACW under the variation in preheat and interpass temperatures. Transverse cracks were detected in specimen welded with preheat and interpass temperature below $30^{\circ}C$, but cracks were not detected in the specimens welded with preheat and interpass temperatures at the range of $100~120^{\circ}C$.C. The location of crack formation was found to strongly depend upon the thickness of weld layers as regard to the plate thickness.

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크랙이 있는 복합재료 보 자유진동특성의 이론과 실험적 입증 (Theory and Experiments of Free Vibration Characteristics for the Composite Beam with Transverse Open Cracks)

  • 하태완
    • 한국군사과학기술학회지
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    • 제5권2호
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    • pp.217-227
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    • 2002
  • Theoretical and experimental free vibration characteristics of cantilevered laminated composite beams with single or multiple transverse non-propagating open cracks are investigated. The presence of intrinsic cracks in beams modifies the flexibility and in turn free vibration characteristics of the structures, and the existence of the multiple cracks in an anisotropic composite beam affects the free vibration characteristics in a more complex fashion compared with the beam with a single crack. Also the experimental results are well coincide with the numerical results in the decrease of natural frequencies and the transformation of mode shapes because of intrinsic cracks in the composite or aluminum beams. It is revealed that non-destructive crack detection(NDT) or vibration based inspection(VBI) is possible by analyzing the free vibration responses of cracked composite beams.

고장도 콘크리트의 부착특성에 관한 연구 (Bond Characteristics of High-Strength Concrete)

  • 이준구;문인;염환석;김우
    • 콘크리트학회논문집
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    • 제13권5호
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    • pp.499-506
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    • 2001
  • 본 연구는 8개의 직접인장실험을 수행하여 축방향 부재의 콘크리트강도에 따른 부착특성과 균열거동을 조사하였다. 주변수는 콘크리트강도로 보통강도 24-25 MPa, 고강도 61-63 MPa이다. 직접인장시험체는 2종류로서 짧은 시험체는 횡균열 사이의 인장부재를 모형화하였고, 긴 시험체는 다수의 횡균열이 발생하는 인장부재를 모형화하였다. 이러한 직접인장실험을 수행하여 다음과 같은 결론을 얻었다. 부착강도는 압축강도에 비례하여 증가한다. 그러므로 고강도콘크리트에서 응력교란구간의 길이는 더 짧아지고 횡균열 간격이 더 줄어든다. 콘크리트강도가 25MPa에서 61MPa으로 증가하였지만 쪼갬균열하중은 거의 같게 나타났다. 반면에 횡균열하중은 인장강도에 비례하여 증가하였다. 따라서 고강도콘크리트를 사용할 때에 현행 구조설계기준의 정착길이 산정방법은 재고될 필요가 있고, 피복두께와 순철근간격을 더 크게 하든지 횡보강철근의 의무화하는 것이 현행 기준에 추가되기를 권장한다.