• 제목/요약/키워드: Transient Thermoelastic Contact

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유한요소법을 이용한 디스크 브레이크의 과도기 열탄성 해석 (Transient Thermoelnstic Analysis of Disk Brakes Using Finite Element Method)

  • 최지훈;김도형;이인;차희범;강민구
    • 한국자동차공학회논문집
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    • 제10권5호
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    • pp.160-167
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    • 2002
  • The transient thermoelastic analysis of automotive disk brakes with frictional contact is performed by using the finite element method. To analyze the thermoelastic behaviors occurring in disk brakes, the coupled heat conduction and elastic equations are solved. The fully implicit transient scheme is used to improve the computation accuracy at every time step. The numerical results of the thermoelastic behaviors are obtained during the repeated braking condition. The computational results show that the thermoelastic instability(TEI) phenomenon(the growth of non-uniformities in contact pressure) occurs in disk brakes. Also, the effect of material properties on the thermoelastic behaviors is investigated to facilitate the conceptual design of the brake system.

탄성기반에서 과도 열탄성 접촉에 대한 열 접촉 저항의 영향 (Effect of Thermal Contact Resistance on Transient Thermoelastic Contact for an Elastic Foundation)

  • 장용훈;이승욱
    • 대한기계학회논문집A
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    • 제30권7호
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    • pp.833-840
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    • 2006
  • The paper presents a numerical solution to the problem of a hot rigid indenter sliding over a thermoelastic Winkler foundation with a thermal contact resistance at constant speed. It is shown analytically that no steady-state solution can exist for sufficiently high temperature or sufficiently small normal load or speed, regardless of the thermal contact resistance. However the steady state solution may exist in the same situation if the thermal contact resistance is considered. This means that the effect of the large values of temperature difference and small value of force or velocity which occur at no steady state can be lessened due to the thermal contact resistance. When there is no steady state, the predicted transient behavior involves regions of transient stationary contact interspersed with regions of separation regardless of the thermal contact resistance. Initially, the system typically exhibits a small number of relatively large contact and separation regions, but after the initial transient, the trailing edge of the contact area is only established and the leading edge loses contact, reducing the total extent of contact considerably. As time progresses, larger and larger numbers of small contact areas are established, unlit eventually the accuracy of the algorithm is limited by the discretization used.

시간에 따른 탄성지지 열탄성 접촉에 대한 열접촉저항의 영향 (Effects of Thermal Contact Resistance on Transient Thermoelastic Contacts for an Elastic Foundation)

  • 장용훈
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2005년도 춘계학술대회논문집
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    • pp.330-333
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    • 2005
  • The paper presents a numerical solution to the problem of a hot rigid indenter siding over a thermoelastic Winkler foundation with a thermal contact resistance at constant speed. It is shown analytically that no steady-state solution can exist for sufficiently high temperature or sufficiently small normal load or speed regardless of the thermal contact resistance. However, the steady state solution may exist in the same situation if the thermal contact resistance is considered. This means that the effect of the large values of temperature difference and small value of force or velocity which occur at no steady state can be lessened due to the thermal contact resistance. When there is no steady-state the predicted transient behavior involves regions of transient stationary contact interspersed with regions of separation regardless of the thermal contact resistance. Initially, the system typically exhibits a small number of relatively large contact and separation regions, but after the initial transient the trailing edge of the contact area is only established and the leading edge loses contact, reducing the total extent of contact considerably. As time progresses, larger and larger number of small contact areas are established, until eventually the accuracy of the algorithm is limited by the discretization used.

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미끄러짐 마찰 접촉하는 시스템에서의 열탄소성 불안정성 연구 (Frictionally Excited Thermoelastoplastic instability in sliding contact system)

  • 안성호;장용훈
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.144-149
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    • 2008
  • A transient finite element simulation is developed for the two-dimensional stationary elastoplastic layer between sliding layers, to investigate thermoelastoplastic instability(TEPI) due to frictional heating in the material. The analysis will show some differences between the case of thermoelastic instability and TEPI, especially according to the contact pressure above yield stress. A transient behavior of contact pressure is captured to explain the behavior of thermoplasticity of contact with different sliding velocity. The instability of contact pressure in the long range of braking time will be explored to understand the generation mechanism of hot spots.

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탄소/탄소 브레이크 디스크의 과도기 열탄성 해석과 3차원 응력해석 (Transient Thermoelastic Analysis and 3 Dimensional Stress Analysis of Carbon/Carbon Brake Disks)

  • 오세희;유재석;김천곤;홍창선;김광수
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2000년도 추계학술발표대회 논문집
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    • pp.147-152
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    • 2000
  • This paper presents the thermoelastic analysis and 3-D failure analysis of the carbon/carbon brake disk. The mechanical properties of the carbon/carbon brake disk were measured for both in-plane and out of plane directions. The mechanical properties were used as the input of the thermoelastic analysis and 3-D stress analysis for the brake disk. The gap between rotor clip and clip retainer was an important parameter in the loading transfer mechanism of the rotor. The change of gap was considered separating the mechanical deformation and thermal deformation. Because the rotor clip and clip retainers were not contacted, the clip retainers and rivets were excluded from the rotor analysis model. The disk was modeled by using the cyclic symmetry condition and the contact problem between the rotor disk and rotor clip was considered. From the results of the 3-D stress analysis, the stress concentration at the key hole of the brake disk was confirmed.

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경사기능재료에서의 열탄성 불안정성 (Thermoelastic Instability in Functionally Graded Materials)

  • 장용훈;안성호;이승욱
    • 한국자동차공학회논문집
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    • 제14권5호
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    • pp.130-137
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    • 2006
  • A transient finite element simulation is developed for the two-dimensional thermoelastic contact problem of a stationary functionally graded material between sliding layers, with frictional heat generation. Thermoelastic instability in functionally graded materials is investigated. The critical speed of functionally graded material coating disk is larger than that of the conventional steel disk. The effect of the nonhomogeneity parameter in functionally graded material is also investigated. The results show that functionally gradient materials restrain the growth of perturbation and delay the contact separation.

원통결합부의 열특성 해석 (제1보) -주축베어링 내륜계의 수치해석을 중심으로- (Analysis of the thermoelastic begavior on the contact joint of compound cylinder)

  • 김선민;박기환;이선규
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 춘계학술대회 논문집
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    • pp.629-634
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    • 1996
  • Heat generation in machine operating condition makes thermal deformation and thermalstress in the structure, which results in the change the contact characteristics of machine joint such s change of shrinkage fit, contact heat conductance and contact pressure. As the change of contact pressure is related to variation of static, dynamic and thermalcharacteristics, the prediction of transient contact perssure is strongly required. This paper presents some analytical results which will be effective to predict static and dynamic characteristics of the compound cylindrical structure.

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적외선 열화상 응력측정법에 의한 동적 응력집중계수 예측 (Estimation of Dynamic Stress Concentration Factor by Infrared Thermography Stress Analysis)

  • 최만용;강기수;박정학;안병욱;김경석
    • 한국정밀공학회지
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    • 제25권5호
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    • pp.77-81
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    • 2008
  • Structural components subjected to high frequency vibrations, such as those used in vibrating parts of gas turbine engines, are usually required to avoid resonance frequencies. Generally, the operating frequency is designed at more than resonance frequencies. When a vibrating structure starts or stops, the structure has to pass through a resonance frequency, which results in large stress concentration. This paper presents the transient thermoelastic stress analysis of vibrating cantilever beam using infrared thermography and finite element method (FEM). In FEM, stress concentration factor at the 2nd resonance vibration mode is calculated by the mode superposition method of ANSYS. In experiment, stress distributions are investigated with infrared thermography and dynamic stress concentration factor is estimated. Experimental result is agreed with FEM result within 10.6%. The advantage of this technique is a better immunity to contact problem and geometric limitation in stress analysis of small or micro structures.