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Structural Characteristics of a Hybrid Composite Carbody of Korean Tilting Train by Weight Load (한국형 틸팅열차용 복합재 차체의 하중적재에 따른 구조적 특성고찰)

  • Kim Jung-Seok;Jeong Jong Cheol;Han Jeong-Woo;Lee Sang-Jin;Kim Seung-Cheol;Seo Sung-Il
    • Journal of the Korean Society for Railway
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    • v.9 no.3 s.34
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    • pp.251-256
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    • 2006
  • This paper explains manufacturing process, analysis and experimental studies on a hybrid composite carbody of Korean tilting train. The composite carbody with length of 23m was manufactured as a sandwich structure composed of a aluminium honeycomb core and woven fabric carbon/epoxy faces. In order to evaluate deformational behavior of the composite carbody, the static load test under vertical load has been conducted. From the test, the vertical deflection an겨 cross sectional deformation of the carbody were analysed and measured. The maximum deflection along the side sill was 9.25mm in the experiment and 8.28mm in the analysis. The maximum cross sectional deformation was measured 5.42mm at carbody center in lateral direction and 4.06mm at roof center in vertical direction.

Effect of the Brake Shoe on the Brake Force of the Freight Car (화차용 브레이크 슈의 제동에 미치는 영향)

  • 최경진;이동형
    • Proceedings of the KSR Conference
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    • 2001.10a
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    • pp.125-130
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    • 2001
  • It is vary importance that stopping distance for the freight train and need to design parameter of the brake force and friction coefficient. Acoording to the brake force between shoe and wheel less than the adhesion between wheel and rail. Because of vary difference between empty and weight car of 0∼500kN, this solution was made to application for variable loaded brake system. When the V=110km/h. the emergency stopping distance of freight train is about 700m, so this study was considered on the two condition, one of the increse brake force and to be different of the increse friction coefficient on the brake shoe. It was useful increse friction coefficient. Result of study, analyze effect of the brake shoe on the brake force of the freight car and high friction coefficient were proposed. To do this, ${\mu}$=0.155${\pm}$10% when S=600m on the V=110km/h of the train, 2 groove of friction surface on the temperature distribution were considered.

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Noise Reduction of Traction Motor for High Speed Train (고속전철용 견인전동기 소음개선)

  • Kim, Jung-Chul;Kim, Dea-Kwang;Kim, Bong-Chul;Park, Yeong-Ho;Choi, Jong-Mook
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.95-100
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    • 2007
  • The traction motor for High Speed Train is being required reliability and stability for high-speed operation. And also required low noise level, high performance, compact size owing to the space and weight limitation for attaching to train, etc. As a result of requiring the low noise level and high power capacity, it is adopted forced-air-ventilation insead of self-ventilation that is generally used on electric multiple unit. Traction motor is cooled by cooling air through the air-ventilation hole. When the traction motor is operated with forced-air-ventilation, there is some abnormal noise in the specific RPM. This paper is dealing with the method to reduce the resonance phenomena by adopting the rotor blade.

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Sound Insulation Performance of the Side Layered Panels in the Next Generation High Speed Train (차세대 고속철도 차량 측면 적층재의 차음성능)

  • Lee, Joong-Hyeok;Lee, Ho-Jin;Park, In-Seok;Kim, Seock-Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.10a
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    • pp.457-462
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    • 2011
  • The sidewall of the HEMU-400x consists of two parts. One is the multi-layered structure including aluminium extruded panel and the other is the double glazed window. When the train runs in a tunnel, the equivalent sound insulation performance of the side wall significantly influences the internal noise levels. In aspect of the sound insulation strategy, it is important to make two parts have similar performance. In this study, the intensity sound transmission loss (ITL) is measured on the specimens of the two parts. Mass law deviation (MLD) is considered in order to compare the sound insulation performance of the two parts in respect of the weight. Contribution of each part to the sound insulation is analyzed and the sound insulation strategy is investigated to reduce the interior noise.

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Analysis of the Composite Structure of Tilting Train eXpress (TTX) (한국형 고속틸팅열차(TTX)의 복합재 차체 및 접합부의 구조 해석)

  • Kim Soo-Hyun;Kang Sang-Guk;Lee Sang-Eui;Kim Chun-Gon;Shin Kwang-Bok
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.657-662
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    • 2004
  • The weight reduction of carbody structures is of great concern in developing high speed tilting train for the normal operation of tilting system. The use of composite materials for the carbody structures has many advantages due to their excellent material properties such as high specific strength and stiffness. In this paper, finite clement analysis was conducted to analysis and design the composite structure of Tilting Train eXpress(TTX). According to JIS E 7105, various load tests were performed using finite element analysis and the structural safety of the composite carbody structure was inspected to determine the thickness of the composite sandwich structure. In addition, structural analysis was conducted to suggest a design of the joint part of composite carbody and metal underframe.

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The Strength Comparisons between Double deck Car body Structures with Al Extruded Panels and SUS (Al 압출재 및 SUS 2층열차 차체의 강도해석 비교 검토)

  • 황원주;김형진;강부병;허현무
    • Proceedings of the KSR Conference
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    • 2002.10b
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    • pp.801-806
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    • 2002
  • The operation of double deck train have increased in many countries such as Japan france, and the Netherlands as efficient, safe and convenient alternative transportation systems. Because of continuous concentration of population into Seoul metropolitan and serious traffic jam, the number of passengers using the commuter train have been increased rapidly. Considering these situations, we can find one of the solutions for heavy traffic problems through double deck trains. Stainless steel, and aluminum extruded panel are used to reduce the weight of double deck train. In this paper we compare the results of structural analysis of the double deck car body structures with Al extruded panels and stainless steel. We hope the results of this study may be used as basic guidelines in designing double deck trains in the future.

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Analysis and Design of the Composite Carbody of Tilting Train (복합재 틸팅열차 차체 구조물의 해석 및 설계)

  • Kim Soo-Hyun;Kang Sang-Guk;Lee Sang-Eui;Kim Chun-Gon;Lee Sang-Jin
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.47-50
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    • 2004
  • Weight reduction of the carbody is of great concern in developing high speed tilting train. Currently the composite materials are widely applied to the carbody structure due to their excellent material properties such as high specific strength and stiffness characteristics. In this paper, finite element analysis was conducted to design sandwich structures of composite carbody of the Korean Tilting Train eXpress(TTX). Several load tests on the carbody according to JIS E 7105, such as static vertical, compressive and torsional load tests was performed by finite element analysis, and the structural safety of composite carbody structure was verified.

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A Study on Material Selection of the Carbody Structure of Korean Tilting Train eXpress(TTX) (한국형 고속 틸팅열차(TTX)의 차체 재질 선정 연구)

  • Shin, Kwang-Bok;Koo, Dong-Hoe
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.462-467
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    • 2004
  • In order to determine the most suitable material system which can achieve the lightweight design and fulfill the design requirements of carbody structures of Korean Tilting Train eXpress (TTX), aluminum carbody, composite carbody, and hybrid carbody combined with aluminum and composite structures were considered in present study. The finite-element analysis was used to verity the design requirements of the TTX carbody structures with the material system being considered in the design stages. The stresses in the carbody structures and deflections of underframe against static load cases were checked as design criteria. The results show that the hybrid carbody structures are beneficial with regard to weight savings and structural integrity when compared to aluminum and composite carbody structures.

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The Study of passenger Car Design of korean High Speed Train (한국형 고속전철 객차 개발 연구)

  • 박만수;박광복;임성근
    • Proceedings of the KSR Conference
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    • 2000.05a
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    • pp.563-575
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    • 2000
  • This study was carried out about the system engineering, the design, and Mock-up for the development of passenger car of Korean High Speed Train of maximum operating speed of 350km/h. The design was studied to carbody section & lay out, ring, fitting, carbody, electrical system based on Korean-TGV. The design of aluminium alloy carbody which was enabled to reduce the weight of carbody structure and was studied with construction of air-tightness. Air pressure controlled system provided to comfort passenger due to a reduction of difference pressure between inside and outside of passenger room on running of the tunnel. The Interior design was performed in order to satisfy high speed and comfort to study by the modern design. The electrical system was designed two parts of logic and network for high reliability of train.

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A Study on The characteristics based on the stauration effects of traction motor for korea High Speed Train (한국형 고속전철용 견인전동기의 포화현상에 따른 특성연구)

  • 이상우;김근웅;윤종학;한성수
    • Proceedings of the KSR Conference
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    • 1999.11a
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    • pp.360-367
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    • 1999
  • An inverter-driven induction motor is used as the traction motor for a high speed drive system that required safety, reliabillity, performance, compact size owing to the space and weight alloted for attaching to train, etc. particularly it is possible to happen the saturation effects of flux density at constant voltage-frequency region and then increase very higher than the at lowed capacity of no-load current and temperature in any case. therefore the optimum design of core, optimum voltage-frequency ratio, adoption of high grade magnetic core have been developed and researched for preventing these problems. this paper show the saturation effects of traction rotor by measuring the induced voltage of search coil at stator teeth and presents optimum voltage-frequency ratio as well as optimum core design through the comparison with efficiency, power factor, load current and no-load current for korea high speed train.

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