• 보존과학회지
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• 제30권3호
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• pp.307-315
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• 2014

직금직물은 금사를 이용한 섬유공예 기술로 삼국시대부터 고려시대와 조선시대까지 이어져 온 공예기법이다. 이와 같은 금사 공예 기법은 우리나라의 문헌기록에서 다양하게 기록되고 있으나 영조 9년 문직기의 철폐와 더불어 현재 금사 제작 기술은 단절된 상태이다. 현재까지 이뤄진 전통 금사에 대한 연구는 주로 보존처리를 위한 세척 및 강화 등이 주로 이루어졌으며 전통 금사의 복원과 재현을 위해서는 재료와 제작기법의 규명이 필수적으로 요구된다. 금사는 금박과 접착제, 배지로 이루어지며 특히 접착제의 경우 외부에 노출되지 않기 때문에 이에 대한 연구가 어려운 실정이다. 본 연구에서는 금사의 각 층을 이루는 재료의 특성을 비교하기 위하여, 문헌과 국외 금사 제작 공방 조사를 토대로 순금 및 가금, 아교 및 옻칠, 다양한 조건의 한지를 선정하여 의사 시료를 제작하였다. 각 재료별 형태적 특성과 안정성을 평가한 결과, 금박은 순금, 접착제는 아교, 배지는 도침지가 가장 적절한 것으로 확인되었다. 전통 금사의 복원과 현대화를 위해서 본 연구를 토대로 하여 향후 제작 기법 및 제직 기법 등에 대한 연구가 필요할 것으로 판단된다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 춘계학술대회 논문집
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• pp.104-107
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• 2002

Direct Metal Manufacturing (DMM) is a new additive process that aims to take die making and metalworking in an entirely new direction. It is the blending of five common technologies : lasers, computer-aided design (CAD), computer-aided manufacturing (CAM), sensors and powder metallurgy. The resulting process creates parts by focusing an industrial laser beam onto a tool-steel work piece or platform to create a molten pool of metal. A small stream of powdered tool-steel metal is then injected into the melt pool to increase the size of the molten pool. By moving the laser beam back and forth, under CNC control, and tracing out a pattern determined by a computerized CAD design, the solid metal part is built line-by-line, one layer at a time. DMM produces improved material properties in less time and at a lower cast than is possible with traditional fabrication.

• 경영과학
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• 제12권2호
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• pp.165-188
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• 1995

The conversion processes from traditional job shops to cellular manufacturing systems can be viewed as an aggregation of cause-and-effect relationships among many strategic, managerial, and technical variables. Therefore, management needs to fully understand these interacting variables and possible relationships between the variables to successfully convert their plants to cellular manufacturing systems. The purpose of this study is to assist such management's needs in part. The objectives of this research are i) investigating contingency variables that may affect the conversion processes and outcomes to cellular manufacturing systems and ii) examining relationships between the variables and the conversion processes and outcomes. In this paper, particularly three categories of variables are examined: product, process routing, and process technology / facilities characteristics. Literature review and the mail survey method are used. The results are compared and synthesized with the findings of previous studies for useful discussions. Some previous arguments and propositions are empirically supported.

• 산업경영시스템학회지
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• 제21권48호
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• pp.269-277
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• 1998

In this study, a traditional concept of sampling inspection plan for the quality assurance system is extended to a consideration of economic aspects in total production system by representing and analyzing the effects between proceding/succeeding production process including inspection. This approach recognizes that the decision to be made at one manufacturing process (or assembly process) determine not only the cost and the average outgoing quality level of that process but also the input parameters of the cost and the incoming quality to the succeeding process. By analyzing the effects of the average incoming and outgoing quality, manufacturing/assembly quality level and sampling inspection plan on the production system, mathematical models and solution technique to minimize the total production cost for a single product manufacturing system with specified average outgoing quality limit (AOQL) are suggested.

• 한국기계가공학회지
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• 제6권4호
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• pp.36-43
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• 2007

Dieless CNC forming is an innovative technology which can form various materials with complex shape by numerically controlled incremental forming process. In order to apply the technology to industrial parts, however, many problems such as spring-back, rising of material, and trimming difficulty must be solved. In this paper a new dieless CNC forming method to improve forming quality is proposed, which consists of how to modify its original shape in CAD and how to generate its CNC tool path in CAM. The effectiveness of the proposed procedures is tested with a brake dust shield of a vehicle. The results shows that the method proposed enhances the forming quality up to 48% compared to traditional method.

• 한국정밀공학회지
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• 제10권2호
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• pp.95-103
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• 1993

In the manufacturing field, some traditional manufacturing and machining methods become weakened the productivity, the external competitive power, and accuracies of the products. In these point of view, the unmanned and intelligent manufacturing systems are proposed by some manufacturing companies. The real-time monitoring technology of the cutting tool conditions i.e. tool wear, tool breakage, crack, and chipping anre necessarily reauired to realize those system, especially. In this study, we constructed the multi- sensing system using the acceleration sensor, the current sensor, and the loadmeter of a machine tool. Also, we analyzed the nose breakage, the massive signal, and some monitoring features by means of the developed system.

• International Journal of Precision Engineering and Manufacturing
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• 제5권2호
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• pp.5-15
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• 2004

A telecooperation system supports synchronous cooperation among all the product development partners and enables compensation of deficits concerning traditional information/communication technologies. By analyzing the product development processes and communication scenarios of a company manufacturing automobile parts, the specifications for the suitable telecooperation system were defined. An integrated telecooperation platform that combines the commercial softwares with the new developed modules for customer-oriented functionalities was created as a product development guideline. Future work is strongly required in order to define the best way to improve the integrated platform, based on the functionality of ERP and PDM systems.

• 소성∙가공
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• 제25권5호
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• pp.332-337
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• 2016

The automobile cowl cross bar which is a backbone frame part holding electrical and air conditioning components inside the cockpit module has been designed with more complex geometries recently due to demands of its enhanced functions and reduced weight of frame parts. The traditional manufacturing process using welding between tubes with different diameters shows several problems such as poor mechanical characteristics and appearance, etc. Therefore, in this study, one-piece manufacturing processes which can eliminate the welding process were developed by applying the rotary swaging process. CAE analyses were conducted to examine the feasibility of the process and prototypes were manufactured by using a rotary swaging machine with 4 split rotating dies and 12 head rollers. Bending tests of the manufactured prototypes confirmed that the rotary swaging process gives better mechanical properties comparing with the conventional processes.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2005년도 춘계학술대회 논문집
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• pp.473-476
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• 2005

Today's manufacturing industry is facing challenges from advanced difficult-to-machine materials (WC-Co alloys, ceramics, and composites), stringent design requirements (high precision, complex shapes, and high surface quality), and machining costs. Advanced materials play an increasingly important role in modem manufacturing industries, especially, in aircraft, automobile, tool, die and mold making industries. The greatly-improved thermal, chemical, and mechanical properties of the material (such as improved strength, heat resistance, wear resistance, and corrosion resistance), while having yielded enormous economic benefits to manufacturing industries through improved product performance and product design, are making traditional machining processes unable to machine them or unable to machine them economically. In this paper, mechanical characteristic evaluation test of fine powder type WC-Co alloy was accomplished to obtain clear data for miniaturized special die parts machining with high reliability and high quality.

• Journal of Welding and Joining
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• 제34권4호
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• pp.9-16
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• 2016

Metal parts are produced by conventional methods such as casting, forging and cutting, extrusion, etc. However, nowadays, with additive manufacturing (AM), it is possible to directly commercialize by means of stacking of equipment to the 3D drawing and use of high precision tools such as laser source. Thus, drawing of materials is an important aspect in delivering good products. AM deals with production of lighter aircraft parts and few more three-dimensional molds, it wish to manufacture special medical parts and want to steadily expand the new market area. The cost of related equipment and materials are still expensive and difficult to obtain on a mass production. However, the ability to make changes and lead the innovation in the paradigm of traditional manufacturing process is still effective. In this paper, we introduce metal AM and the principles of the related devices, metal powder production process, and their application.