• Title/Summary/Keyword: Traction stress

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Effect of Metal Removal and Traction Force on Contact Fatigue Life (견인력과 접촉표면 제거가 접촉피로수명에 미치는 영향)

  • Seo Jung-Won;Hur Hun-Mu;Choi Jae-Boong;Kim Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.10 s.241
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    • pp.1384-1391
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    • 2005
  • Damage often occurs on the surface of railway wheels due to wheel-rail contact fatigue. It should be removed before reaching wheel failure, because wheel failure can cause derailment with loss of life and property. The increase or decrease of the contact fatigue lift by the metal removal of the contact surface were investigated by many researchers, but they have not considered initial residual stress and traction force. The railway wheel has the initial residual stress formed during the manufacturing process, and the residual stress is changed by thermal stress induced by braking. The traction force and residual stress are operated on wheels of locomotive and electric motor vehicle. In this study, the effect of metal removal depth on the contact fatigue life for a railway wheel has been evaluated by applying lolling contact fatigue test. The effect of the traction force and metal removal on the contact fatigue life has been estimated by finite element analysis. It has been found that the initial residual stress determines the amount of metal removal depth if the traction coefficient is less than 0.15. If the traction coefficient is greater than 0.2, however, the amount of metal removal depth is independent on the intial residual stress.

Elastohydrodynamic Lubrication of Line Contacts Incorporating Bair & Winer's Limiting Shear Stress Rheological Model (한계전단응력형태의 Bair & Winer 리올로지 모델을 사용한 선접촉 탄성유체윤활해석)

  • 이희성;양진승
    • Tribology and Lubricants
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    • v.14 no.1
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    • pp.85-93
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    • 1998
  • The Bair & Winer's limiting shear stress rheological model is incorporated into the Reynolds equation to successfully predict the traction and film thickness for an isothermal line contact using the primary rheological properties. The modified WLF viscosity model and Barus viscosity model are also adapted for the realistic prediction of EHD tractional behavior. The influences of the limiting shear stress and slide-roll ratio on the pressure spike, film thickness, distribution of shear stress and nonlinear variation of traction are examined. A good agreement between the disc machine experiments and numerical traction prediction has been established. The film thickness due to non-Newtonian effects does not deviate significantly from the fdm thicknesss with Newtonian lubricant.

Shape Design of IPMSM for the Reliability Improvement of Traction Motors (견인용 IPMSM의 신뢰성 향상을 위한 형상 설계)

  • Lee, Ki-Doek;Lee, Ju
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.64 no.5
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    • pp.817-823
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    • 2015
  • IPMSM for traction motor has high power density and wide operating range. But high power density causes internal temperature rise and it makes big armature reaction which causes irreversible demagnetization. And with wide operating range, rotor rotating fast gets stress from centrifugal force. For this reason, traction motor is designed to considerate stress of rotor and irreversible demagnetization for reliability. This paper explains shape design method of 120kW IPMSM accounting improvement of reliability. Finally, the validity of the analysis and the performance evaluation were verified through testing of the final model.

Study on Hot Spot Stress Calculation for Welded Joints using 3D Solid Finite Elements (3차원 솔리드 요소를 이용한 용접부 핫스팟 응력 계산에 대한 연구)

  • Oh, Jung-Sik;Kim, Yooil;Jeon, Seok-Hee
    • Journal of Ocean Engineering and Technology
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    • v.29 no.1
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    • pp.45-55
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    • 2015
  • Because of the high stress concentration near the toe of a welded joint, the calculation of local stress using the finite element method which is relevant to the fatigue strength of the weld toe crack, is a challenging task. This is mainly caused by the sensitivity of finite element analysis, which usually occurs near the area of a dramatically changing stress field. This paper presents a novel numerical method through which a less mesh-sensitive local stress calculation can be achieved based on the 3D solid finite element, strictly sticking to the original definition of hot spot stress. In order to achieve the goal, a traction stress, defined at 0.5t and 1.5t away from the weld toe, was calculated using either a force-equivalent or work-equivalent approach, both of which are based on the internal nodal forces on the imaginary cut planes. In the force-equivalent approach, the traction stress on the imaginary cut plane was calculated using the simple force and moment equilibrium, whereas the equivalence of the work done by both the nodal forces and linearized traction stress was employed in the work-equivalent approach. In order to confirm the validity of the proposed method, five typical welded joints widely used in ships and offshore structures were analyzed using five different solid element types and four different mesh sizes. Finally, the performance of the proposed method was compared with that of the traditionally used surface stress extrapolation method. It turned out that the sensitivity of the hot spot stress for the analyzed typical welded joints obtained from the proposed method outperformed the traditional extrapolation method by far.

Properties of Thermal Performance on Stator Coil of Traction Motor by Accelerated Test (견인전동기 고정자 코일의 열적 열화특성)

  • Park Hyun-June;Lee Chang-Moo;Lee Han-Min;Jang Dong-Uk
    • Proceedings of the KSR Conference
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    • 2003.10c
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    • pp.606-610
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    • 2003
  • The 200 class insulation system which adopted to traction motor have excellent dielectric strength but weaken to thermal stress therefore deterioration phenomena analysis according to thermal stress is necessary. Accelerated thermal aging tests have been used to determine thermal reliability of stator coils used as traction motor in electric multiple unit. The conventional aging test is carried on according to IEC 60034-18-31 and IEEE Std. 275-1992. Variation in insulation resistance, P.I, capacitance, dielectric loss($tan{\delta}$) and partial discharge are measured during the aging cycle. Sample coils for traction motor were tested by accelerated aging test which composed of heat, vibration and moisture. Reliability and expected life were evaluated on the insulation system for traction motor.

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Multiaxial fatigue behaviors of open-rib to crossbeam joints in orthotropic bridge structures

  • Yang, Haibo;Qian, Hongliang;Wang, Ping;Dong, Pingsha;Berto, Fillipo
    • Steel and Composite Structures
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    • v.42 no.6
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    • pp.843-853
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    • 2022
  • The fatigue behavior of welded open rib-to crossbeam joints (ORCJ) in orthotropic bridge structures is investigated using a traction structural stress method. The fatigue behaviors of welded open rib-to crossbeam joints have been a subject of study for decades for ensuring operational safety and future design improvement. A mesh-insensitive combination of traction structural stresses in ORCJ was obtained considering the effect of in-plane shear stress and validated by fatigue test results. The proposed method is advantageous for predicting fatigue cracks that initiate from the crossbeam cutout and propagate along the crossbeam. The investigations carried out with the proposed approach reveal that the normal structural stress decreases with the propagation of fatigue cracks, while the ratio of shear stress to normal stress increases. The effect of shear structural stress is significant for the analysis of fatigue behavior of ORCJ in multiaxial stress states.

Dynamic Fracture Analysis at Strip with Composite Materials (복합재로 된 판재에서의 동적 파괴 해석)

  • Cho Jae-Ung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.7 no.3
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    • pp.265-270
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    • 2006
  • When the dynamic crack propagates along the boundary at the strip with composite materials and tears apart it, the equivalent stress and strain, and the traction stress are investigated near its boundary. There are the maximum equivalent stress and plastic strain at the very seperated part and the maximum displacement at the bent part of the end of strip. The traction stress becomes higher as the separation distance becomes more. Its maximum value becomes 75 MPa as this distance becomes 0.015 mm. As this distance becomes more than 0.015 mm, this stress becomes lower. As this distance becomes more than 0.13 mm, the value of this stress becomes 0 constantly. This study aims at doing the basic study to provide the data necessary for the precise analysis of fracture intensity, the safety design and the development of advanced materials.

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Visualization of mechanical stresses in expanding cell cluster (세포군집의 확장에 관여하는 물리적 힘의 가시화)

  • Cho, Youngbin;Gweon, Bomi;Ko, Ung Hyun;Shin, Jennifer H.
    • Journal of the Korean Society of Visualization
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    • v.13 no.1
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    • pp.43-48
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    • 2015
  • Collective cell migration is a fundamental phenomenon observed in various biological processes such as development, wound healing, and cancer metastasis. During the collective migration, cells undergo changes in their phenotypes from those of stable to the migratory state via the process called epithelial-mesenchymal transition (EMT). Recent findings in biology and biochemistry have shown that EMT is closely related to the cancer invasion or metastasis, but not much of the correlations in kinematics and physical forces between the neighboring cells are known yet. In this study, we aim to understand the cell migration and stress distribution within the expanding cell cluster. We constructed the in vitro cell cluster on the hydrogel, employed traction force microscopy (TFM) and monolayer stress microscopy (MSM) to visualize the physical forces within the expanding cell monolayer. During the expansion, cells at the cluster edge exhibited enhanced motility and developed focal adhesions that are the essential features of EMT while cells at the core of the cluster maintained the epithelial characteristics. In the aspect of mechanical stress, the cluster edge had the highest traction force of ~90 Pa directed toward the cluster core, which means that cells at the edge actively pull the substrate to make the cluster expansion. The cluster core of the tightly confined cells by neighboring cells had a lower traction force value (~60 Pa) but the highest intercellular normal stress of ~800 Pa because of the accumulation of traction from the edge of the monolayer.

Comparison of Rolling Contact Fatigue Life of Bearing Steel Rollers Lubricated with Traction Oil and Mineral Oil Corresponding to ISO VG32

  • Nakajima, A.;Mawatari, T.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.291-292
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    • 2002
  • Using a low viscosity synthetic traction oil and a low viscosity mineral oil with nearly equal viscosity grade of ISO VG 32, the effect of kind of oil on the fatigue life of bearing steel rollers was examined. A pair of rollers finished the contact surfaces to a mirror-like condition were driven under rolling with sliding conditions of s = -3.2% and a maximum Hertzian stress in the range of $P_H=2.8GPa{\sim}4.0GPa$ was applied in point contact condition. As a result of experiments, the fatigue life with a mineral oil was longer than that with a traction oil under higher stress conditions above $P_H=3.4GPa$. Based on the numerical calculation results of the thermal EHL which simulates the present experiment, the authors discuss the reason why such a difference in the fatigue life comes out.

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Evaluation of Structural Integrity in the Squirrel Cage of Traction Motor (견인전동기의 농형 구조 안전성 평가)

  • Hong, Dan-Bi;Cheong, Choon-Sahng
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.825-830
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    • 2001
  • Many techniques have been developed to evaluate the structural integrity for the traction motor with squirrel cage. However, the former approaches are not appropriate to our problems and there is no reliable specification for evaluation of squirrel cage motor. In this study, an improved boundary condition and the criteria for evaluation are proposed. Using 3-dimensional solid element, finite element model is generated. The number of meshes can be reduced by considering the symmetry of geometry. Stress analyses are carried out for three types of traction motors.

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