• 제목/요약/키워드: Total Productive Maintenance

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중국 진출 기업의 학습조직 현장개선 자주연구회 운영과 전사적 생산경영혁신(TPM) 활동 연구 (A Study on Voluntarily Participative Field Research Circle and Total Production Management(TPM) Innovation Activities of Foreign Enterprise in China)

  • 유성희;이창호
    • 대한안전경영과학회지
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    • 제12권3호
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    • pp.223-230
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    • 2010
  • Recently Korean enterprises that branch out into China have been continuously increased to achieve diverse objectives such as personnel expenses reduction, market share extension on China and globalization strategy implementation. We have studied about competitiveness reinforcement of enterprises that branch out into China in terms of TPM(Total Production Management). In this paper, we extended the concept of traditional TPM(Total Productive Maintenance) to TPM(Total Production Management) that covers extensively the concept of total management innovation activities. We explored detailed activities of TPM and voluntarily participative field research circle. Also, We suggested some prerequisite conditions for TPM settlement that might be recommended for the foreign companies in China and checked Key Performance Indicator(KPI) that could be useful to confirm how TPM contributed to enterprise competitiveness reinforcement.

TPM, PAC 활동에서 생산성지표와 재무회계 지표의 연계방안 전략 (The Linkage Strategies Between Productivity Metrics and Financial Accounting Metrics in TPM and PAC Activities)

  • 최성운
    • 대한안전경영과학회지
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    • 제15권3호
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    • pp.151-161
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    • 2013
  • This paper proposes a strategic model of linkage between productivity metrics and financial accounting metrics to properly evaluate the financial effect of TPM activities and the business performance. This linkage strategy provides a connection tool for clear communication between factory-level and headquarters that the metrics proposed by this paper ultimately improves a quality of support from the management by receiving the factors required for productivity activities in the practical field. This factor includes such as equipment, raw materials and labors. Here, we propose that chain reaction models using break down structure of productivity metrics and financial metrics enhance the knowledge sharing of KPI (Key Performance Indicator) which generally tend to create oversimplified communication between management in headquarters and employees in the practical fields. The productivity metrics include OEE(Overall Equipment Effectiveness) of TPM (Total Productive Maintenance), OLE (Overall Labor Effectiveness) of PAC(Performance and Analysis and Control) activities, and OYE (Overall Yield Effectiveness) of TMM(Total Material Management) activities. The financial accounting metrics include ROE(Return on Equity), ROA(Return on Asset), and AVR(Added-Value Rate). The suggested chain reaction model selects the financial metrics as initial stage and branch down until final stage of productivity metrics. When demand exceeds supply, an ideal speed rate, the lean OEE strategy can be initially applied to reduce the gap between the demand and supply, then apply variable costing to estimate correct amount of operating profit. In addition, the paper presents a new type of model for linkage between financial accounting metrics including CAPEX(Capital Expenditure), OPEX(Operating Expenditure), EVA(Economic Added Value), DCL(Degree of Combined Leverage), and TPM productivity activities including AM(Autonomous Maintenance), PM(Preventive Maintenance), MP(Maintenance Prevention) and QM(Quality Maintenance). In order to support the evidence of proposed linkage strategy, a case analysis on 52 projects from national TPM contest from 2011 to 2012 is analyzed. The case presents the classification of CAPEX and OPEX activities from TPM, and proposes the correct implementation of financial effect for TPM projects.

인천항 하역장비에 TPM 적용시 영향을 미치는 상황요인에 관한 연구 (A Study on the Contextual Factors Affect on the TPM Application for Loading and Unloading Equipments of Incheon Port)

  • 박상기;이창호
    • 한국항만경제학회지
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    • 제23권4호
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    • pp.23-47
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    • 2007
  • 인천항 항만하역장비에 대한 현재의 장비보전활동상황을 점검하여 장비생산성에 얼마나 영향을 주는지 설문을 실시하여 분석하고 방안을 제시하였다. 장비보전활동의 향상을 통하여 장비생산성을 높이는 방안의 하나로 TPM 기법의 적용을 제시하였다. 설문은 현재의 인천항 항만하역장비와 관련된 운영, 정비 및 운전자들을 선정 실시하였고, 내용은 장비보전활동의 구성요소를 중심으로 자주보전 계획보전활동, 개별개선활동, 교육 훈련활동, 장비관리활동, 조직 인적관리 활동 및 장비생산성으로 구성하였다. 장비생산성에 대한 연구모형과 가설을 만들어 컴퓨터패키지를 통하여 구조모형의 검증과 연구가설을 검증하였다. 연구가설의 검증결과에 의하면 장비생산성에 장비관리가 긍정적인 영향을 주고 있는 것으로 나타나고 있으나 조직 및 인적관리가 장비생산성에 긍정적인 영향을 주지 못하는 것으로 나타났다. 따라서 인천항의 장비생산성을 향상시킬 수 있는 하나의 대안으로 TPM 기법의 적용을 제안하며, TPM 실시시 장비관리활동의 강화와 조직 및 인적관리가 장비생산성에 영향을 미칠 수 있도록 하는 방안이 모색되어야 할 것으로 본다.

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품질개선 및 혁신활동에서 재무성과 측정모형의 개발 (Development of Financial Effect Measurement(FEM) Models for Quality Improvement and Innovation Activity)

  • 최성운
    • 대한안전경영과학회지
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    • 제17권1호
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    • pp.337-348
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    • 2015
  • This research introduces the Financial Effect Measurement (FEM) models which measures both the improvement and the innovation performance of Quality Control Circle (QCC) and activities of Six Sigma. Concepts and principle of Comprehensive Income Statement (CIS), Balanced Scorecard (BSC), Time-Driven Activity Based-Costing (TDABC) and Total Productive Maintenance (TPM) are applied in order to develop the 4 FEM models presented in this paper. First of all, FEM using CIS depicts the improvement effects of production capacity and yield using relationships between demand and supply, and line balancing efficiency between bottleneck process and non-bottleneck processes. Secondly, cause-and-effect relation of Key Performance Indicator (KPI) is used to present Critical Success Factor (CSF) effects for QC Story 15 steps of QCC and DMAIC (Define, Measure, Analyze, Improve, and Control) of Six Sigma. The next is FEM model for service management innovation activities that uses TDABC to calculate the time-driven effect for improving the indirect activities according to the cost object. Lastly, FEM model for TPM activities presents the interpretation of improvement effect model of TPM Capital Expenditure (CAPEX) and Operating Expenditure (OPEX) maintenance using profit, cash and Economic Added Value (EVA) as metrics of enterprise values. To better understand and further investigate FEMs, recent cases on National Quality Circle Contest are used to evaluate new financial effect measurement developed in this paper.

병목 설비의 개선 활동에 유용한 설비관리 지표체계에 관한 연구 (A Study on an Equipment Performance Measurement System for Effective Bottleneck Management)

  • 이민호;임성묵
    • 산업경영시스템학회지
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    • 제33권4호
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    • pp.100-113
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    • 2010
  • Manufacturing companies' cost competitiveness with respect to equipment management can be achieved by satisfying additional market demands by their own capacity without purchasing additional equipments. In essence, it can be accomplished by making continuous investigation into bottlenecks and improvement on them. Therefore, equipment performance measure systems should be designed so that they can support manufacturing companies' such endeavors. With the purpose of establishing an effective equipment performance measurement system for detecting and improving bottlenecks, this study (1) suggests some desirable features that such a system should have, (2) evaluates conventional equipment performance measurement systems in terms of their usefulness for the detection and improvement of bottlenecks, and (3) proposes an improved system. We also perform a simulation experiment to demonstrate the limitations of the conventional systems and show how the proposed system can resolve the problems.

시멘트 분쇄설비의 자동제어 시스템 개발 (Development of A Cement Mill Control System)

  • 주상욱;황유모
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1998년도 하계학술대회 논문집 G
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    • pp.2420-2423
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    • 1998
  • We developed a cement mill control system to improve performances of cement mill and conveyance facilities in view of TPM(Total Productive Maintenance). The system replaces the conventional sequence control relay panel and the mimic panel by the PLC(Programmable Logic Control) and the operation station with a monitor, respectively. In addition, the updated A3A CPU is added to the melsec PLC. All networks of the system are operated through ethernet communications. This system as a domestic product is setup at S company and outperforms other foreign products in views of operation efficiency and process stability.

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TPM활동이 중소기업의 경영성과에 미치는 영향 (The Impact of TPM Activities on the Business Performance of Small and Medium Sized Enterprises)

  • 이재식
    • 경영과정보연구
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    • 제30권4호
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    • pp.415-440
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    • 2011
  • 본 연구의 목적은 국내 중소기업에 있어서 전사적 생산 설비 보전(TPM: Total Productive Maintenance)활동이 기업의 경영성과에 어떠한 영향을 미치는지를 실증적으로 규명하는 것이다. 그 결과 개별개선, 자주보전활동을 통하여 경영관점, 고객관점, 성과관점, 그리고 활동관점 등 4가지 관점의 성과를 제고할 수 있는 것으로 나타났다. 또한 계획보전, 교육훈련, 안전환경활동은 고객관점, 성과관점, 그리고 활동관점의 경영성과를 향상시킬 수 있는 것으로 확인되었다. 따라서 본 연구 결과 TPM을 도입한 기업이 전사적 차원에서 체계적인 생산보전활동을 수행함으로써 기업의 경영성과에 긍정적인 영향을 미치는 것으로 나타났으므로 우리나라 기업들이 TPM을 도입 추진하여 지속적으로 활용해야 할 당위성과 필요성을 제시해 준 연구라고 할 수 있다. 또한 4가지 관점에서의 성과측정을 통해 TPM 추진 기업에서의 성과측정지표 선정시 추진목적에 따라 어느 관점에서 중점적으로 성과목표를 설정하여야 할 것인가에 대한 가이드라인 역할뿐만 아니라 향후 TPM 성과 관련 후속연구의 기본방향을 제시해준 연구라고 할 수 있다. 그리고 본 연구의 실증분석에서 도출된 TPM 활동요인과 성과측정 지표의 체계적인 관리를 통해 TPM활동을 보다 효과적으로 추진함으로써 중소기업의 경영성과 및 기업경쟁력을 높이는데 기여할 수 있다고 본다.

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Use of Water Buffalo for Environmental Conservation of Waterland - Review -

  • Georgoudis, A.G.;Papanastasis, V.P.;Boyazoglu, J.G.
    • Asian-Australasian Journal of Animal Sciences
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    • 제12권8호
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    • pp.1324-1331
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    • 1999
  • The aim of this paper is to propose the preservation of buffaloes not only as productive livestock, but also as a part of the biodiversity of wetlands and especially of the Greek wetlands. The water buffalo used to be an integral part of the biodiversity of many Greek wetland ecosystems, enriched their landscape, and provided invaluable services and products to the rural people and to the economy in general. Its total population before the 1950s was over 100,000 animals. Presently, it is found only in four wetland sites in Macedonia and Thrace and in the estuaries of Rivers Gallikos and Axios, with a total population of a few hundred animals. These wetlands are Ramsar Sites. Even this small population is threatened with immediate extinction because of the rapidly changing rural socio-economic conditions and the expansion of cultivated fields into wet meadows. Farmers and consumers are rapidly losing contact with this mammal and its products. This species possesses minimum requirements for treatment and is characterized by the ability of utilizing roughage of variable nutritional value. These factors are promising to render buffalo breeding a valuable branch of the Greek livestock sector, which can also contribute to the maintenance of the wetlands.

Designing Study on Techno-Economic Assessment of Solar Photovoltaic Mini-Grid Project in Nepal

  • Poudel, Prasis;Bae, Sang-Hyun;Jang, Bongseog
    • 통합자연과학논문집
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    • 제15권2호
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    • pp.89-97
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    • 2022
  • This paper presents the comprehensive feasibility study of solar mini-grid project located in Bajhang District, Sudur Paschim Province, Nepal. The study has been conducted with the aim of developing a suitable size solar mini-grid system to meet electricity demand of proposed settlements of the village people. The study forecasts that the estimated average daily peak power consumption of load is about 20kW and average daily energy demand of load is about 100-150kWh/day in the base year 2022. The shared ratio of productive end uses is about 25% of the total power consumption and about 27% of the total energy demand, which will be used for small business/income generation activities and required 45kWp size solar power generation mini-grid system. The estimated project cost for the proposed 45kW solar mini-grid system technology, including 3 years of operation & maintenance, as well as power distribution network up to end user's premises is about 0.24 million USD. It is concluded that 45kWp photovoltaic mini-grid is feasible for the location.

사례를 통한 TPM 성과측정 KPI의 경제적 효과 산출 방법 (A Case Study on Economic Effect of KPI for TPM Performance Measurement)

  • 오상영;손양균;서용성;정선필
    • 한국산학기술학회논문지
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    • 제13권11호
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    • pp.5044-5051
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    • 2012
  • TPM 활동은 TPM의 기본 방침 및 목표의 설정과 이를 달성하기 위한 TPM 활동성과를 측정하는 지표를 통한 성과의 정량화 등이 필요하다. 본 연구에서는 TPM 활동의 측정 요소를 분석하고, BSC 기반의 TPM 성과 측정방법과 정성적 성과의 정량화를 통한 지표의 경제적 효과 측정 방법을 제시하였다.