• 제목/요약/키워드: Torsional fatigue strength

검색결과 39건 처리시간 0.025초

고주파 표면경화된 중탄소강의 비틀림 피로강도에 미치는 초기조직의 영향 (Effect of Prior Structure on Torsional Fatigue Strength of Induction Surface Hardened Medium Carbon Steel)

  • 김흥집;정인상
    • 열처리공학회지
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    • 제11권4호
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    • pp.247-257
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    • 1998
  • In order to evaluate the relation between prior structure and fatigue strength on a induction surface hardened medium carbon steel(SAE1050M) for automotive drive shafts, torsional fatigue test were conducted with various cases of different hardened depths and applied loads. Prior structures of the steel such as pearlite, fine pearlite and spheroidal pearlite were prepared by conventional nomalizing, tempering after quenching and spheroidized annealing, respectively. Maximum torsional fatigue strength can be obtained when the case depth is 18~25% diameter of the bar in each prior structure. The effect of case depth on the torsional fatigue strength was different depending on applied load to specimen, but the most good fatigue life was shown in the case of pearlitic structure when the case depth was 4.0~5.5mm(18~25% of bar diameter). Among three different prior structures, energy consumption, to obtain high strength or to get the same case depth, was the most saved in the case of pearlitic structure.

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컴프레서 구동용 전동기 축계의 구조 안전성 평가 (STRUCTURAL SAFTY EVALUATION OF COMPRESSOR DRIVING MOTOR SHAFT SYSTEM)

  • 정건화;곽주호;김병주;이종문
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.1031-1036
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    • 2007
  • Torsional vibration analysis is necessary at design stage to ensure the reliability of a system particularly when the driven machine is a reciprocating compressor. This paper contains the results of torsional vibration analysis and fatigue strength evaluation for 540 kW compressor driving motor. Torsional vibration analysis showed that the $2^{nd}$ torsional mode of the entire shaft system has the possibility of resonance with the $14^{th}$ order excitation of compressor and twin line frequency of motor at operating speed. Therefore, the analyses were required to ensure the structural reliability of the motor. The fatigue strength was evaluated for the shaft and inner fans using the results of forced vibration analysis. It is concluded that the motor has sufficient fatigue strength under normal operating condition.

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시간영역에서 과도 비틀림 진동에 의한 저속 2행정 디젤엔진의 축계 피로강도 평가 (An Estimation on Two Stroke Low Speed Diesel Engines' Shaft Fatigue Strength due to Torsional Vibrations in Time Domain)

  • 이돈출;김상환
    • 한국소음진동공학회논문집
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    • 제17권7호
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    • pp.572-578
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    • 2007
  • Two stroke low speed diesel engines are widely used for marine propulsion or as power plant prime mover. These engines have many merits which includes higher thermal efficiency, mobility and durability. Yet various annoying vibrations occur sometimes in ships or at the plant itself. Of these vibrations, torsional vibration is very important and dictates a careful investigation during the engme's initial design stage for safe operation. With the rule and limit on torsional vibration in place, shaft strength fatigue due to torsional vibration however demands further analysis which possibly can be incorporated in the classification societies' rule and limit. In addition, the shaft's torsional vibration stresses can be calculated equivalently from accumulated fatigue cycles number due to transient torsional vibration in time domain. In this paper, authors suggest a new estimation method combined with Palmgren-Miner equation. A 6S70MC-C ($25,320ps{\times}91rpm$) engine for ship propulsion was selected as a case study. Angular velocity was measured, instead of shaft's strain, for simplified measurement and it was converted to torsional vibration stress for accumulated fatigue cycle numbers in shafting life time. Likewise, the accumulated fatigue calculation was compared with shaft fatigue strength limit. This new method can be further realized and confirmed in ship with two stroke low speed diesel engine.

주파수 영역에서 비틀림진동에 의한 저속 2행정 디젤엔진을 갖는 추진축계의 피로강도 해석 (Fatigue Strength Analysis of Propulsion Shafting System with Two Stroke Low Speed Diesel Engine by Torsional Vibration in Frequency Domain)

  • 김상환;이돈출
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2007년도 춘계학술대회논문집
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    • pp.416-422
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    • 2007
  • Prime movers in most large merchant ships adapt two stroke low speed diesel engine which has higher efficiency, mobility and durability. However, severe torsional vibration in these diesel engines may be induced by higher fluctuation of combustion pressures. Consequently, it may lead sometimes to propulsion shafting failure due to the accumulated fatigue stresses. Shaft fatigue strength analysis had been done traditionally in time domain but this method is complicated and difficult in analysing bi-modal vibration system such as the case of cylinder misfiring condition. In this paper authors introduce an assessment method of fatigue strength estimation for propulsion shafting system with two stroke low speed diesel engine in the frequency domain.

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표면 경화된 탄소강의 비틀림 피로강도에 미치는 조직의 경향 (The Effect of Structure on Torsional Fatigue Strength of Surface Hardened Carbon Steel)

  • 고준빈;김우강;원종호
    • 한국정밀공학회지
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    • 제22권1호
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    • pp.130-136
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    • 2005
  • Induction hardening increases hardness near the surface where it's most needed, and leaves the surface in compression which improves fatigue life. Although case depth and chemical composition are same, the structure of induction hardened shaft affects the fatigue strength and life because of austenization during hardening. Therefore torsional fatigue tests of specimens from various structures, which are obtained by nomalizing, spheriodized annealing and tempering after quenching, were conducted on induction hardened automotive drive shafts with various case depths and loads applied in order to evalute the relation between structure and fatigue strength.

쇼트피닝한 SCM22강의 피로 특성 (Fatigue characteristics of SCM 22 Steel by Shot Peening)

  • 신용승
    • 한국생산제조학회지
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    • 제7권6호
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    • pp.126-131
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    • 1998
  • The influence of shot peening on the fatigue strength of SCM22 steel is investigated in this work. The shot peening process is applied to the heat treated specimens. Then, basic material properties and residual stresses are evaluated for specimens. Rotate bending and torsional fatigue tests are accomplished to investigate the effects of shot peening on the fatigue strength. experimental results show that the fatigue life was increased tremendously by shot peening. The compressive residual stress, which is induced by shot peening process, seems to be an important factor of increasing the fatigue strength.

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저속 2행정 디젤엔진의 과도 비틀림 진동에 의한 축계 피로 강도에 관한 연구 (A Study on Shaft Fatigue Strength due to Torsional Vibrations in Two Stroke Low Speed Diesel Engines)

  • 이돈출;김상환
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2006년도 추계학술대회논문집
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    • pp.786-791
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    • 2006
  • Two stroke low speed diesel engines are mainly used for marine propulsion or power plant prime mover. These have many merits such as higher thermal efficiency, mobility and durability. However various annoying vibrations sometimes occur in ships or at the plant itself. Of these vibrations, torsional vibration is very important and it should be carefully investigated during the initial design stage for engine's safe operation. In this paper authors suggest a new estimation method of for shaft's can be calculated equivalently from accumulated fatigue cycles number due to torsional vibration. The 6S70MC-C($25,320ps{\times}91rpm$) engine for ship propulsion was selected as a case study, and the accumulated fatigue cycles numbers for shafting life time converted from the measured angular velocity and torsional vibration stress was calculated. This new method can be realized and confirmed in test model ship with two stroke low speed diesel engine.

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순수 비틀림 하중하에서 열화를 고려한 2상 스데인리스강의 저주기 피로특성 (Low Cycle Fatigue Characteristics of Duplex Stainless Steel with Degradation under Pure Torsional Load)

  • 권재도;박중철
    • 대한기계학회논문집A
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    • 제26권9호
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    • pp.1897-1904
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    • 2002
  • Monotonic torsional and pure torsional low cycle fatigue(LCF) test with artificial degradation were performed on duplex stainless steel(CF8M). CF8M is used in pipes and valves in nuclear reactor coolant system. It was aged at 430$^{\circ}C$ for 3600hrs. Through the monotonic and LCF test, it is found that mechanical properties(i.e., yield strength, strain hardening exponent, strength coefficient etc.) increase and fatigue life(N$\sub$f/) decreases with degradation of material. The relationship between shear strain amplitude(${\gamma}$$\sub$a/)and N$\sub$f/ was proposed.

비틀림 하중을 받는 고주파열처리 드라이브 차축의 피로수명 평가 (Fatigue Life Estimation of Induction-Hardened Drive Shaft Under Twisting Loads)

  • 김태영;김태안;한승호
    • 대한기계학회논문집A
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    • 제41권6호
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    • pp.567-573
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    • 2017
  • 자동차 부품 중 드라이브 샤프트는 엔진에서 발생하는 토크를 바퀴에 전달하는 동력 전달장치의 핵심 부품이다. 엔진에서 입력되는 비틀림 하중과 주행 중 발생하는 실동하중에 의한 부품의 파손을 방지하기 위해, 고주파 열처리로 강도 및 피로수명이 개선되고 있다. 본 연구에서는 고주파 열처리에 따른 드라이브 샤프트의 피로수명을 정량적으로 평가할 수 있는 피로수명 평가기법을 구축하였다. 드라이브 샤프트의 소재인 SAE10B38M2 강재로 모재 및 경화깊이가 서로 다른 고주파 열처리 시편 두 종을 제작하여 비틀림 하중 하에서의 전단 변형률 제어 피로시험을 진행하였고, 변형률-수명 피로수명 평가에 필요한 피로 물성값을 구하였다. 얻어진 피로 물성값을 이용하여 드라이브 샤프트의 변형률 기반 피로해석을 진행하였으며, 얻어진 피로수명 결과를 시제품 피로시험 결과와 비교하여 해석기법의 타당성을 검증하였다.

Effect of surface treatment on the mechanical properties of nickel-titanium files with a similar cross-section

  • Kwak, Sang Won;Lee, Joo Yeong;Goo, Hye-Jin;Kim, Hyeon-Cheol
    • Restorative Dentistry and Endodontics
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    • 제42권3호
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    • pp.216-223
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    • 2017
  • Objectives: The aim of this study was to compare the mechanical properties of various nickel-titanium (NiTi) files with similar tapers and cross-sectional areas depending on whether they were surface-treated. Materials and Methods: Three NiTi file systems with a similar convex triangular cross-section and the same ISO #25 tip size were selected for this study: G6 (G6), ProTaper Universal (PTU), and Dia-PT (DPT). To test torsional resistance, 5 mm of the straightened file's tip was fixed between polycarbonate blocks (n = 15/group) and continuous clockwise rotation until fracture was conducted using a customized device. To evaluate cyclic fatigue resistance, files were rotated in an artificial curved canal until fracture in a dynamic mode (n = 15/group). The torsional data were analyzed using 1-way analysis of variance and the Tukey post-hoc comparison test, while the cyclic fatigue data were analyzed using the Mann-Whitney U test at a significance level of 95%. Results: PTU showed significantly greater toughness, followed by DPT and G6 (p < 0.05). G6 showed the lowest resistance in ultimate torsional strength, while it showed a higher fracture angle than the other files (p < 0.05). In the cyclic fatigue test, DPT showed a significantly higher number of cycles to failure than PTU or G6 (p < 0.05). Conclusions: Within the limitations of this study, it can be concluded that the torsional resistance of NiTi files was affected by the cross-sectional area, while the cyclic fatigue resistance of NiTi files was influenced by the surface treatment.