• Title/Summary/Keyword: Torsion stress

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A Study on Hot Workability and Microstructural Development of 7075 Al Alloy (7075Al 합금의 고온소성 및 조직제어에 관한 연구)

  • 고병철;전정식;이현민;최규창;유연철
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.03a
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    • pp.114-123
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    • 1995
  • Hot workability and microstructural development of 7075Al alloy were studied by hot torsion test. With decling temperature from 440$^{\circ}C$ to 340$^{\circ}C$, and strain rate ranges form 5 ${\times}$10-3/sec to 5 ${\times}$10-1/sec , flow stress and microstructural development were analyzed . The hot resoration mechanism was found to be dynamic recrystalization (DRX) form the analysis of the flow curves and the microstructures. In multistage deformation with decreasing temperature grain refinement was obtained effectively compared to conventional thermomechanical treatment (TMT) process. The strain of the 1st stage deformation at 440$^{\circ}C$ was found to play an important role for the next stage deformation behavior at 380$^{\circ}C$.

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Recrystallization Controlled Deformation of AISI 4140 (AISI 4140 강재의 재결정 제어변형)

  • 조범호
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.135-139
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    • 1999
  • The static softening behavior of AISI 4140 could be characterized by the hot torsion test in the temperature ranges of 10$0^{\circ}C$~120$0^{\circ}C$ and strain rate ranges of 0.05/sec~5/sec. Deformation efficiency which was based on dynamic materials model was calculated from flow stress curves obtained continuous deformation. Interrupted deformation was performed with 2 pass deformation in the pass strain ranges of 0.25{{{{ epsilon _p}}}} ~3{{{{ epsilon _p}}}} and interrupted time ranges of 0.5~100sec. The dependences of process variables pass strain ({{{{ epsilon _i}}}}) stain rate ({{{{ {. } atop {$\varepsilon$ } }}}}) temperature (T) and interpass time ({{{{ {t }_{i } }}}}) on static recrystallization (SRX) and metadynamic recrystallization .(MDRX) could be indicidually predicted from the modified Avrami's equations. Comparison of the softening kinetics between MDRX and SRX showed that the rate of MDRX was more rapid than that of SRX for the same deformation variables. Controlled multipass deformations were performed using deformation efficiency static and metadynamic recrystallization of AISI 4140.

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High Temperature Deformation Behavior of 304 Stainless Steel (304 오스테나이트계 스테인레스강의 고온변형 거동)

  • 조상현;김성일;노광섭;유연철
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1996.10a
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    • pp.139-146
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    • 1996
  • The torsion tests in the range of 900~1100$^{\circ}C$ and 5.0X10-2~5.0X100/sec were performed to study the high temperasture deformation behavior kinetics of 304 stainless steels. The flow curves and microstructures exhibited the characteristic of dynamic recrystallization(DRX). The relationship between the critical strain($\varepsilon$c) for the initiation of dynamic recrystallization and the peak strain($\varepsilon$p) could be expressed as $\varepsilon$c=0.73$\varepsilon$p. The dependence of the flow stress on temperature(T) and stain rate($\varepsilon$) was expressed by hyperbolic sine law, $\varepsilon$=2.75X1014 (sinh 0.076$\sigma$)5.26 exp(-379.55kJ/mol). Under the Zener-Hollomon parameter, Z value of 1013 order, it was found that the grain size was 20${\mu}$m. The relationship between the grain size, dDRX and Z parameter was expressed as dDRX =139.48-7.33 log Z.

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Joint Design of Steel-Aluminum Power Steering Cylinder by using FE Analysis with Cohesive Zone Model (Cohesive Zone Model을 이용한 동력조향 유압실린더의 스틸-알루미늄 접착부 설계)

  • Lee, C.J.;Lee, S.K.;Ko, D.C.;Schafer, H.;Lee, J.M.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.18 no.5
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    • pp.385-391
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    • 2009
  • An adhesively bonded power steering cylinder with a steel tube and an aluminum bracket was developed to reduce the weight of steering systems. To achieve the joint strength between the steel tube and of the aluminum bracket, the shape aluminum bracket re-designed by using the FE-analysis. Fracture behavior of the adhesive layer was considered by a cohesive zone model(CZM), which is based on the two-parameter fracture phenomenon with critical stress and fracture toughness. From the result of FE-analysis with CZM, re-designed power steering cylinder satisfied the desired joint strength for axial and torsion modes. And its joint strength was verified by the fracture test in each mode.

Bulk Processing of an Amorphous $AI_{85}Ni_{10}Y_{5}$ Alloy Ribbon and Mechanical Properties by Annealing Treatment (비정질 $AI_{85}Ni_{10}Y_{5}$ 합금 리본의 벌크화와 어닐링에 따른 기계적 특성)

  • 고병철;김종현;유연철
    • Transactions of Materials Processing
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    • v.8 no.6
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    • pp.626-633
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    • 1999
  • $Al_{85}Ni_{10}Y_5$ (at. %) amorphous alloy ribbons have been produced by rapidly solidification process and consolidated by the conventional powder metallurgy method. The grains with ∼90 nm were obtained in the Al85Ni10Y5 alloy extrudates by hot-pressing followed by hot-extusion. To investigate the effect of heat treatment on microstructural change of the extrudates, heat treatment was carried out from 200℃ to 400℃ at the step of 50℃. In addition, mechanical properties of the extrudates were analysed from torsion test at the temperature range or 400∼500℃ under a strain rates of 0.2, 0.5, and 1.0/sec. The extrudates showed a flow stress of ∼190 MPa and low elongation of ∼150% at 400℃, contributing to the enhancement of ductility and hardness for extrudates. Also, grain boundary sliding was occurred in the $Al_{85}Ni_{10}Y_5$ alloy during hot deformation.

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An Experimental Study on the Defect Detection for the Steam Heating Drum Journal (증기 가열 드럼 저널부의 결함 검출에 대한 실험적 연구)

  • Suh, Nam-kyu;Chang, Tae-Hyun;Lee, Jae-do
    • Journal of the Korean Society of Industry Convergence
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    • v.7 no.1
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    • pp.69-82
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    • 2004
  • Recently, in the food, paper, steel and plastic industries, plate or sheet type products have been produced by the rolling drum. Steam heating drums are introduced into plastic products facilities in order to keep the density, microstructure, and strength of material uniformly. The drum journal can not help being concentrated by stresses due to the bending and torsion. Especially the drum, heated by high pressure steam, might be exposed in the steam leakage accident. First of all, the stresses on the steam drum journal are to be analyzed, and a case study proper to the subject was performed with a scraped journal, in order to investigate the failure characteristics as well as the initiation and propagation of fatigue cracks, and most probable circumstances of crack initiation. As the result of this study, it is suggested that newly installed drum journal be thoroughly inspected at the next periodic maintenance intervals for evidence of cracking, the microstructure examination and hardness measurements to prevent steam drum from the failure accident.

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Longitudinal Strength Analysis of Hull Girder by Direct Analysis Procedure (직접해석법(直接解析法)에 의한 선체(船體)의 종강도 해석)

  • J.G.,Shin;I.S.,Nho;B.C.,Shin;H.S.,Lee
    • Bulletin of the Society of Naval Architects of Korea
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    • v.21 no.4
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    • pp.40-48
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    • 1984
  • The computer program DASH(Direct Analysis of Ship's Hull), based on the direct calculating procedure as proposed at the 4th ISSC(1970), was developed. The DASH program is designed by the following calculation procedure: 1) Derivation of the design wave loads through the ship motion analysis based on the strip theory. 2) Stress analysis of the hull girder based on the 7-degree of the freedom beam theory including the warping torsion effect. 3) Long-term prediction of the stresses based on the statistical approach using sea-spectrums and ocean wave data in the ship's route. An example calculation was performed for the purpose of a demonstration of the present approach on the 16,200 DWT Oil Tanker. The results are discussed and compared with the conventional method.

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The effect of constitutive spins on finite inelastic strain simulations

  • Cho, Han Wook;Dafalias, Yannis F.
    • Structural Engineering and Mechanics
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    • v.5 no.6
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    • pp.755-765
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    • 1997
  • Within the framework of anisotropic combined viscoplastic hardening formulation, accounting macroscopically for residual stress as well as texture development at finite deformations of metals, simple shear analyses for the simulation of fixed-end torsion experiments for ${\alpha}$-Fe, Al and Cu at different strain rates are reviewed with an emphasis on the role of constitutive spins. Complicated responses of the axial stresses with monotonically increasing shear deformations can be successfully described by the capacity of orthotropic hardening part, featuring tensile axial stresses either smooth or oscillatory. Temperature effect on the responses of axial stresses for Cu is investigated in relation to the distortion and orientation of yield surface. The flexibility of this combined hardening model in the simulation of finite inelastic strains is discussed with reference to the variations of constitutive spins depending upon strain rates and temperatures.

Simulation of superelastic SMA helical springs

  • Mehrabi, Reza;Ravari, Mohammad Reza Karamooz
    • Smart Structures and Systems
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    • v.16 no.1
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    • pp.183-194
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    • 2015
  • Shape memory alloy (SMA) helical springs have found a large number of different applications in industries including biomedical devices and actuators. According to the application of SMA springs in different actuators, they are usually under tension and torsion loadings. The ability of SMAs in recovering inelastic strains is due to martensitic phase transformation between austenite and martensite phases. Stress or temperature induced martensite transformation induced of SMAs is a remarkable property which makes SMA springs more superior in comparison with traditional springs. The present paper deals with the simulation of SMA helical spring at room temperature. Three-dimensional phenomenological constitutive model is used to describe superelastic behavior of helical spring. This constitutive model is implemented as a user subroutine through ABAQUS STANDARD (UMAT), and the process of the implementation is presented. Numerical results show that the developed constitutive model provides an appropriate approach to captures the general behavior of SMA helical springs.

Comparative Analysis of Stress Distribution in Composite Resin Brackets with Metal Slot of Permanent Maxillary Central Incisor Using the Finite Element Method: A Pilot Study

  • Im, Jae-Jung;Song, Jae-Joon;Kim, Nan-Hee;Heo, Jin-Young;Jung, Gyu-Un;Hwang, Kyung-Gyun;Park, Chang-Joo
    • Journal of Korean Dental Science
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    • v.4 no.2
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    • pp.46-51
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    • 2011
  • Purpose: For aesthetic reasons, composite resin brackets are widely used. However, related studies are rare. This pilot study sought to compare the stress distributions in two commercially available composite resin brackets with metal slot. Materials and Methods: Two commercially available resin brackets -- full-metal slot resin bracket (fSRB) and partial-metal slot resin bracket (pSRB) with straight wire appliance dimension of $0.022{\times}0.028$ in -- were selected. In each bracket, 3-dimensional finite element models were constructed, and stress level was evaluated using finite element analysis. By loading the tipping force and torsion moment, which are similar to those applied by the stainless steel rectangular wire ($0.019{\times}0.025$ -in), stress distributions were calculated, and von Mises stress values were obtained. Results: In pSRB and fSRB, the stress value of the torque moment was much higher than that of the tipping force. The pSRB showed higher stress value than fSRB in both tipping force and torque moment because of the difference in size and configuration of the metal frame inserted into the slot. More stress was also found to be concentrated on the slot area than the wing area in fSRB. Conclusion: The slot form of fSRB was found to be more resistant to the stress of tipping and torque than the slot form of pSRB. In addition, the slot areas -- rather than the wing areas -- of the bracket showed breakage susceptibility. Therefore, resistance to the torque moment on the slot area should be considered in bracket design.