• Title/Summary/Keyword: Torque Transmission Capability

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A Study on the Torque Transmission Characteristics of Adhesively Bonded Composite Drive Shafts (접착제로 접합된 복합재료 구동축의 토크 전달특성에 관한 연구)

  • 김원태;김기수;이대길
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.8
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    • pp.1980-2000
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    • 1993
  • The stresses and torque transmission capabilities of adhesively bonded circular, hexagonal and elliptical lap joints were analyzed by the finite element and compared with the experimental results. The adherends of the joints were composed of carbon fiber/epoxy composite shafts and steel shafts. In calculating the torque transmission capabilities, the linear laminate properties of the composite material and the nonlinear shear properties of the adhesive were used. Using this method, the torque transmission capabilities of adhesively bonded lap joints could be obtained within 10% error compared to the experimental results except some single lap joints. The experiments revealed that the hexagonal joint had the best torque transmission capability from the single lap joints and the double lap joint had better torque transmission than the single lap joint.

유한요소법에 의한 Adhesive Bonded 복합재료 Lap Joint 의 해석

  • 김원태;김기수;이대길
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.10a
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    • pp.111-115
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    • 2001
  • The stress and torque transmission capability of the tubular, hexagonal and elliptic single lap joints were analyzed by the finite element method (ANSYS 4.4A) and compared to those with the experimental results. The adherends of the joints were composed of the carbon fiber epoxy composite shafts and the steel shafts. In calculating the torque capability, the linear laminate (smeared) properties of the composite and the nonlinear shear properties of the adhesive were used. The experiments revealed that the torque capability calculation performed by this method gave accurate results.

A Study on Adhesive Joints for Composite Driveshafts (복합재료 동력전달축의 접착조인트에 관한 연구)

  • 김진국;이대길;최진경;김일영
    • Composites Research
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    • v.14 no.2
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    • pp.13-21
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    • 2001
  • Substituting composite structures for conventional metallic structures has many advantages because of higher specific stiffness and specific strength of composite materials. In this work, one-piece driveshafts composed of carbon/epoxy and glass/epoxy composites were designed and manufactured for a rear wheel drive automobile satisfying three design specifications, such as static torque transmission capability, torsional buckling and the fundamental natural bending frequency. Single lap adhesive joint was used to join the composite shaft and the aluminum yoke. The torque transmission capability of the adhesively bonded composite shaft was calculated with respect to bonding length and yoke thickness by finite element analysis and compared with the experimental result. Torque transmission capability was based on the Tsai-Wu failure index fur composite shaft and the failure model which incorporated the nonlinear mechanical behavior of aluminum yoke and epoxy adhesive. From the experiments and the finite element analyses, it was found that the static torque transmission capability of the composite driveshaft was highest at the critical yoke thickness, and saturated beyond the critical length. Also, it was found that the one-piece composite driveshaft had 40% weight saving effect compared with a conventional two-piece steel driveshaft.

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Nonlinear Iterative Solution for Adhesively Bonded Tubular Single Lap Joints with Nonlinear Shear Properties (튜브형 단면겹치기 접착조인트의 비선형 반복연산해에 관한 연구)

  • 이수정;이대길
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.7
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    • pp.1651-1656
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    • 1995
  • The adhesively bonded tubular single lap joint shows large nonlinear behavior in the loaddisplacement relation, because structural adhesives for the joint are usually rubber toughened, which endows adhesives with nonlinear shear properties. since the majority of load transfer of the adhesively bonded tubular single lap joint is accomplished by the nonlinear behavior of the adhesive, its torque transmission capability should be calculated incorporating nonlinear shear properties. However, both the analytic and numerical analyses become complicated if the nonlinear shear properties of the adhesive are included during the calculation of torque transmission capabilities. In this paper, in order to obtain the torque transmission capabilities easily, an iterative solution which includes the nonlinear shear properties of the adhesive was derived using the analytic solution with the linear shear properties of the adhesive. Since the iterative solution can be obtained very fast due to its simplicity, it has been found that it can be used in the design of the adhesively bonded tubular single lap joint.

Design of Adhesive Joints for Composite Propeller Shafts (복합재료 동력전달축의 접착조인트 설계)

  • 김진국;이대길
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.04a
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    • pp.149-153
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    • 2000
  • Substituting composite structures for conventional metallic structures has many advantages because of higher specific stiffness and specific strength of composite materials. In this work, one-piece propeller shafts composed of carbonfepoxy and glass/epoxy composites were designed and manufactured for a rear wheel drive automobile satisfying three design specifications, such as static torque transmission capability, torsional buckling and the fundamental natural bending frequency. Single lap adhesively bonded joint was employed to join the composite shaft and the aluminum yoke. For the optimal adhesive joining of the composite propeller shaft to the aluminum yoke, the torque transmission capability of the adhesively bonded composite shaft was calculated with respect to bonding length and yoke thickness by finite element method and compared with the experimental result. Then an optimal design method was proposed based on the failure model which incorporated the nonlinear mechanical behavior of aluminum yoke and epoxy adhesive. From the experiments and FEM analyses, it was found that the static torque transmission capability of composite propeller shaft was maximum at the critical yoke thickness, and it saturated beyond the critical length. Also, it was found that the one-piece composite propeller shaft had 40% weight saving effect compared with a two-piece steel propeller shaft.

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An Analytic Study for the Adhesively Bonded Tubular Double Lap Joint (원형 이중겹치기 접착조인트의 해석해에 관한 연구)

  • 이수정;이대길
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.6
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    • pp.1412-1420
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    • 1994
  • The adhesively bonded tubular double lap joint has better torque transmission capability and reliability in bonding operation than the single lap joint. In this paper, an analytic solution for the torque transmission capabilities and stress distributions of the adhesively bonded tubular double lap joint was derived assuming the linear properties of the adhesive and adherends. From the calculation, it was found that the torque transmission capabilities of the double lap joint was more than 40% larger compared to that of the single lap joint.

Design of Coaxial Magnetic Gear for Improvement of Torque Characteristics

  • Shin, H.M.;Chang, J.H.
    • Journal of Magnetics
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    • v.19 no.4
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    • pp.393-398
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    • 2014
  • This paper proposes new types of models that have coaxial magnetic gear (CMG) configurations to increase torque transmission capability. They have flux concentrating structures at the outer low speed rotor, and permanent magnets (PMs) are embedded in the space between stationary pole pieces. The torque performances of the proposed models are compared with those of a basic CMG model. The harmonic torque components due to air gap field harmonics are also analyzed to investigate the torque contribution of each harmonic by using finite element analysis (FEA) and the Maxwell stress tensor. The proposed CMG model is optimized to have high torque density with low torque ripples by response surface methodology (RSM). Compared to the basic CMG model, the proposed model has a huge increase in transmitted torque density, and is very advantageous in term of PM use.

the Shifting Control in Automatic Transmission by Independent-Acting Clutches (클러치의 독립구동에 의한 자동변속기의 변속제어)

  • 김정관;한명철;홍금식
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.4
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    • pp.68-84
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    • 2000
  • A study to reduce the transient torque in shifting in automatic transmission has been very important issue. Recently it is really dominant to decrease the torque by using independent-acting hydraulic circuit because we can control the clutch pressure actively and elaborately. So we design the new hydraulic circuit to control the clutches in automatic transmission and make the module library of computer simulations, We apply the results to GM model automatic transmission and carry out 1longrightarrow4 shifting simulations. By this work we recognize the capability of active and elaborate clutch pressure control using new hydraulic circuit. In addition We develop the tool to simulate the powertrain system. It is easier to update and exchange the subsystem model or parameters than conventional simulation tools.

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Study on a Full-Size Tester for Manual Transmision Clutches (수동변속기용 클러치의 관성시험장치에 관한 연구)

  • 이병수;신현명;허만대
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.4
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    • pp.101-109
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    • 2004
  • Three models with various degree-of-freedom for a manual transmission clutch full-size tester have been developed and the models' reliability and accuracy have been verified using the measured data. A simulation study has also been conducted to understand dynamic behavior of the tester. The model for this simulation study includes clutch disk friction and damper dynamics. The developed model is very accurate in terms of maximum torque exerted on the clutch, slip duration and the vibration response except a slight difference compared to the measured data. In a history graph of the clutch torque, the maximum torque response from simulation is flat but the measured is sunken with a noticeable curvature. This phenomenon is found to be irrelevant to the dynamics of the full-size tester but is originated from the characteristics of the clutch itself. Thus, the full-size tester has been proven to be a reliable tester for clutch's power and torque transmission capability. To obtain a better understanding of clutch's characteristics and relationship between full-size tester and other testing methodologies, future research directions have been suggested.

Experimental Verification for Transverse Vibration Behavior of a Spinning Disk with Torque Variation (구동토크의 고주파 변동 성분이 존재하는 회전원판의 횡진동 거동에 대한 실험 검증)

  • Lee Kee-Nyeong;Shin Eung-Soo;Kim Ock-Hyun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.4
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    • pp.89-95
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    • 2005
  • This paper intends to identify experimentally the relationship between transverse vibration behavior of a spinning disk and high-frequency fluctuation in the driving torque. A testrig has been developed using a CD-ROM disk, a driving motor with torque-varying capability and a power transmission belt and a laser vibrometer was employed to measure the transverse vibration displacements of the disk for a certain range of the spinning speed. The results show that the spinning speed and the magnitude and frequency of the torque fluctuation affect the stability of the disk. In other word, the torque fluctuation causes the instability of the disk at several ranges of the spinning speed below the critical speed and its effects become larger as the disk spins faster or the magnitude of torque fluctuation becomes bigger. The experimental results are found to be in good agreement with analytical estimation.