• 제목/요약/키워드: Torque Estimation Method

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In-process Immersion Ratio Estimation Using Spindle Motor Current during Face Milling (정면밀링공정중 추축모터전류를 이용한 절입비의 실시간 추정)

  • 조규진;오영탁;권원태;주종남
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.6
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    • pp.57-64
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    • 2000
  • In order to regulate cutting torque in milling, monitoring system should be set to a certain threshold. Radial immersion ratio is an important factor to determine the threshold and should be estimated in process for automatic regulation. In this paper, on-line estimation of the radial immersion ratio using spindle motor current in face milling is presented. When a tooth finishes sweeping, a sudden drop of cutting torque occurs. This torque drop is equal to the cutting torque acting on a single tooth at the swept angle of cut and can be acquired from cutting torque signals. Average cutting torque per revolution can also be calculated from cutting torque signals. The ratio of cutting torque acting on a single tooth at the swept angle of cut to the average cutting torque per revolution is a function of the swept angle of cut and the number of teeth. Using the magnitude of this ratio, the radial immersion ratio is estimated. Identical algorithm is adopted to estimate the immersion ratio based on the spindle motor current measurement. The experiments performed under different cutting conditions show that the radial immersion ratio can be estimated within 10% error range by the proposed method using spindle motor current. Varying immersion ratio is also estimated well using the presented algorithm.

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Study on Gravitational Torque Estimation and Compensation in Electrically Driven Satellite Antenna System (전기식으로 구동하는 위성안테나 시스템의 중력토크 추정 및 보상에 관한 연구)

  • Kim, Gwang Tae
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.10
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    • pp.789-796
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    • 2016
  • The weight of an antenna system pointing satellite on the mobile platform is restricted by the weight limit of the mobile platform. The maximum power of the actuator driving the antenna system is thus limited because a high power actuator needs a heavier weight. Thus, a drive system is designed to have a low torque requirement by reducing the gravitational torque depending on gravity or acceleration of the mobile platform, including vibration, shock, and accelerated motion. To reduce the gravitational torque, the mathematical model of the gravitational torque is preferentially obtained. However, the method to directly estimate the mathematical model in an antenna system has not previously been reported. In this paper, a method is proposed to estimate the gravitational torque as a mathematical model in the antenna system. Additionally, a method is also proposed to calculate the optimal weight of the balancing weight to compensate for the gravitational torque.

Active Cancellation of PMSM Torque Ripple Caused by Magnetic Saturation for EPS Applications

  • Lee, Geun-Ho
    • Journal of Power Electronics
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    • v.10 no.2
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    • pp.176-180
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    • 2010
  • This paper deals with a control method to reduce the torque ripple of a permanent magnet synchronous motor (PMSM) for electric power steering (EPS) systems. Such an application requires a very low torque ripple in order to maintain a good steering feel. However, because of spatial limitations, it cannot help having a partial saturation in the iron core of the PMSM for an EPS system, and this saturation results in a significant torque ripple. Thus, this paper analyzes the torque ripple caused by the magnetic saturation of a PMSM and proposes a method with respect to inductance measurement to verify the partial saturation. In addition, it is shown that a compensation current is needed in order to minimize the torque ripple when a PMSM is driven in the high torque region. The estimation process of the current and the torque ripple decreased by the current are presented and verified with test results.

A Speed Estimation based on the Very Quick Torque Control method of Induction Motors (유도전동기의 토크 속응제어방식에 근거한 속도 추정법의 제안)

  • Jeong, Seok-Kwon;Jeon, Bong-Hwan;Kim, Sang-Bong
    • Proceedings of the KIEE Conference
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    • 1995.07a
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    • pp.255-257
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    • 1995
  • In this paper, a new speed estimation method of induction motors based on the very quick torque control is proposed to realize speed sensorless control. The proposed method can be realized very simply by detecting primary motor current and voltage command at every sampling time. As the method need not the differential value of primary current in a arithmetic of voltage command, it can be expected to promote the precision of speed estimation in low speed area, especially. Through the numerical simulation, the validity of the proposed method was successfully confirmed.

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Brushless DC Motor Electromagnetic Torque Estimation with Single-Phase Current Sensing

  • Cham, Chin-Long;Samad, Zahurin Bin
    • Journal of Electrical Engineering and Technology
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    • v.9 no.3
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    • pp.866-872
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    • 2014
  • The purpose of this paper was to find an effective method for measuring electromagnetic torque produced by a brushless DC motor with single-phase current sensing in real-time. A torque equation is derived from the theory of brushless DC motor. This equation is then validated experimentally with a motor dynamometer. A computer algorithm is also proposed to implement the electromagnetic torque estimation equation in real-time. Electromagnetic torque is a linear function of phase current. Estimating the electromagnetic torque in real-time using single-phase current is not appropriate with existing equations, however, because of the rectangular alternating-pulse nature of the excitation current. With some mathematical manipulation to the existing equations, the equation derived in this paper overcame this limitation. The equation developed is simple and so it is computationally efficient, and it takes only motor torque constant and single-phase current to evaluate the electromagnetic torque; no other parameters such as winding resistances, inductances are needed. The equation derived is limited to the three-phase brushless DC motor. It can, however, easily be extended to the multiphase brushless DC motor with the technique described in this paper.

Modified Direct Torque Control using Algorithm Control of Stator Flux Estimation and Space Vector Modulation Based on Fuzzy Logic Control for Achieving High Performance from Induction Motors

  • Rashag, Hassan Farhan;Koh, S.P.;Abdalla, Ahmed N.;Tan, Nadia M.L.;Chong, K.H.
    • Journal of Power Electronics
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    • v.13 no.3
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    • pp.369-380
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    • 2013
  • Direct torque control based on space vector modulation (SVM-DTC) protects the DTC transient merits. Furthermore, it creates better quality steady-state performance in a wide speed range. The modified method of DTC using SVM improves the electrical magnitudes of asynchronous machines, such as minimizing the stator current distortions, the stator flux with electromagnetic torque without ripple, the fast response of the rotor speed, and the constant switching frequency. In this paper, the proposed method is based on two new control strategies for direct torque control with space vector modulation. First, fuzzy logic control is used instead of the PI torque and a PI flux controller to minimizing the torque error and to achieve a constant switching frequency. The voltages in the direct and quadratic reference frame ($V_d$, $V_q$) are achieved by fuzzy logic control. In this scheme, the switching capability of the inverter is fully utilized, which improves the system performance. Second, the close loop of stator flux estimation based on the voltage model and a low pass filter is used to counteract the drawbacks in the open loop of the stator flux such as the problems saturation and dc drift. The response of this new control strategy is compared with DTC-SVM. The experimental and simulation results demonstrate that the proposed control topology outperforms the conventional DTC-SVM in terms of system robustness and eliminating the bad outcome of dc-offset.

A Speed Estimation based on the Very Quick Torque Controlmethod of Induction Motors (유도 전동기의 토크 속응 제어방식에 근거한 속도 추정법의 제안)

  • Jeong, Seok Kwon
    • Journal of Fisheries and Marine Sciences Education
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    • v.7 no.1
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    • pp.127-132
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    • 1995
  • In this paper, a new speed estimation method of induction motors based on the very quick torque control is proposed to realize speed sensorless control. The proposed method can be realized very simply by detecting primary motor current and voltage command at every sampling time. As the method need not the differential value of primary current in a arithmetic of voltage command, it can be expected to promote the precision of speed estimation in low speed area, especially. Through the numerical simulation, the validity of the proposed method was successfully confirmed.

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Maximum Torque Control of IPMSM Drive with LM-FNN Controller (LM-FNN 제어기에 의한 IPMSM 드라이브의 최대토크 제어)

  • Nam Su-Myung;Choi Jung-Sik;Chung Dong-Hwa
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.55 no.2
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    • pp.89-97
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    • 2006
  • Interior permanent magnet synchronous motor(IPMSM) has become a popular choice in electric vehicle applications, due to their excellent power to weight ratio. The paper is proposed maximum torque control of IPMSM drive using learning mechanism-fuzzy neural network(LM-FNN) controller and artificial neural network(ANN). The control method is applicable over the entire speed range and considered the limits of the inverter's current and voltage rated value. For each control mode, a condition that determines the optimal d-axis current $i_{d}$ for maximum torque operation is derived. This paper considers the design and implementation of novel technique of high performance speed control for IPMSM using LM-FNN controller and ANN controller. The hybrid combination of neural network and fuzzy control will produce a powerful representation flexibility and numerical processing capability. Also, this paper is proposed speed control of IPMSM using LM-FNN and estimation of speed using ANN controller. The back propagation neural network technique is used to provide a real time adaptive estimation of the motor speed. The proposed control algorithm is applied to IPMSM drive system controlled LM-FNN and ANN controller, the operating characteristics controlled by maximum torque control are examined in detail. Also, this paper is proposed the analysis results to verify the effectiveness of the LM-FNN and ANN controller.

Design of Force Estimator Based on Disturbance Observer (외란 관측기에 기반을 둔 힘 추정기 설계)

  • 엄광식;서일홍
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.48 no.9
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    • pp.1140-1146
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    • 1999
  • In this paper, a force estimation method is proposed for force control without force sensor. For this , a disturbance observer is applied to each joint of an {{{{ { n}_{ } }}}} degrees of freedom manipulator to obtain a simple equivalent robot dynamics(SERD) being represented as an n independent double integrator system. To estimate the output of disturbance observer due to internal torque, the disturbance observer output estimator(DOOE) is designed, where uncertain parameters of the robot manipulator are adjusted by the gradient method to minimize the performance index which is defined as the quadratic form of the error signal between the output of disturbance observer and that of DOOE. when the external force is exerted, the external force is estimated by the difference between the output of disturbance observer and DOOE, since output of disturbance observer includes the external torque signal as well as the internal torque estimated by the output of DOOE. And then, a force controller is designed for force feedback control employing the estimated force signal. To verify the effectiveness of the proposed force estimation method, several numerical examples and experimental results are illustrated for the 2-axis direct drive robot manipulator.

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Speed Sensorless Control of Induction Motors in the Very Low Speed Region Considering the Secondary Resistance Identification (2차 저항 동정을 고려한 유도전동기의 저속영역 속도센서리스 제어)

  • Hwang, D.I.;Jeong, S.K.
    • Proceedings of the KIEE Conference
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    • 2000.07b
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    • pp.1042-1045
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    • 2000
  • Speed control without speed sensor is expected strongly to progress reliability, simplicity and cost performance of I.M and to expand its application part. This paper investigates a novel speed estimation method of I.M considering the secondary resistance identification based on the transientless torque control technique. Especially, this paper aimed at the identification of the secondary resistance simultaneously with speed estimation. For this, the secondary flux with some frequency is controlled independently on torque. The proposed speed estimation method is derived from a motor circuit equation theoretically and also it can be conducted easily by detecting primary motor currents and primary voltage commands at every sampling time. Some numerical simulations with the assumption of using a pulse width modulation(PWM) voltage source inverter and experimental results are performed to verify the proposed method.

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