• Title/Summary/Keyword: Tooth Meshing Force

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Helical gear multi-contact tooth mesh load analysis with flexible bearings and shafts

  • Li, Chengwu;He, Yulin;Ning, Xianxiong
    • Structural Engineering and Mechanics
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    • v.55 no.4
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    • pp.839-856
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    • 2015
  • A multi-contact tooth meshing model for helical gear pairs considering bearing and shaft deformations is proposed. First, to easily incorporate into the system model, the complicated Harris' bearing force-displacement relationship is simplified applying a linear least square curve fit. Then, effects of shaft and bearing flexibilities on the helical gear meshing behavior are implemented through transformation matrices which contain the helical gear orientation and spatial displacement under loads. Finally, true contact lines between conjugated teeth are approximated applying a modified meshing equation that includes the influence of tooth flank displacement on the tooth contact induced by shaft and bearing displacements. Based on the model, the bearing's force-displacement relation is examined, and the effects of shaft deformation and external load on the multi-contact tooth mesh load distribution are also analyzed. The advantage of this work is, unlike previous works to search true contact lines through time-consuming iterative strategy, to determine true contact lines between conjugated teeth directly with presentation of deformations of bearings and shafts.

타이밍 벨트구동에서 불완전 맞물림 이의 하중분포 해석

  • 김현수;여창기;이인환
    • Journal of the korean Society of Automotive Engineers
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    • v.14 no.1
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    • pp.54-63
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    • 1992
  • Force distribution of incomplete meshing teeth for the OHC drive timing belt system is investigated analytically. Finite difference equations of the belt tension are derived based on the force equilibrium and the deformation of the belt tooth. From the numerical results, it is found that of the force distribution prior to the boundary point shows higher values compared with those of the complete meshing state and the force distribution after the boundary point shows lower values. Also, the magnitude of the incomplete meshing region increases as the rotational speed increases and the tight side belt tension decreases.

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A study on the dynamic characteristics of an epicyclic gear trains supported with journal bearing (저널베어링으로 지지된 유성기어열의 동특성에 관한 연구)

  • Lee, Jeong-Han;Ryu, Hyeong-Tae;Cheon, Gil-Jeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.1
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    • pp.198-205
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    • 1998
  • In this paper, the dynamic characteristics of a star type epicyclic gear train have been analyzed. Nonlinear stiffness of a gear pair were obtained considering the bending and shear deformation, Hertz contact deformation, as well as tooth fillet deformation. Nonlinear stiffness coefficients and damping coefficients around the static equilibrium position were obtained by perturbation method. The loci of the planet gears and sun gear were estimated. Tooth meshing forces and bearing reaction forces were calculated. The effects of bearing clearance and oil viscosity on the gear behavior were also analyzed.

Tooth modification of helical gears for minimization of vibration and noise

  • Chong, Tae-Hyong;Myong, Jae-Hyong;Kim, Ki-Tae
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.4
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    • pp.5-11
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    • 2001
  • Vibration and noise of gears is doc to the transmission error and the vibration exciting force caused by the periodically alternating tooth stiffness. Transmission error is the rotation delay between driving and driven gear caused by manufacturing error, alignment error in assembly and so on. Tooth stiffness changes with the proceeding mesh of teeth. The purpose of this study is to develop how to calculate simultaneously the optimum amounts of tooth profile modification. end relief and crowning by minimizing the vibration exciting force of helical gears. We estimate the vibration exciting force by the meshing analysis of gears. Formulated constraints of this problem consist of contact ratio and strengths of gear teeth such as tooth bending strength, surface durability, and scoring. ADS(Automated Design Synthesis) is used as an optimization tool. We also investigate the relation between the aspect ratio and the optimum values of tooth modification. The proposed method can calculate the optimum amount of tooth modification automatically and is expected to be practically useful to resolve the problem of vibration of helical gears.

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A Study on the Vibration of 2-Stage Gear System Considering the Change of Gear Meshing Stiffness and Imbalance of Motor (기어 물림부의 스프링강성 변화와 구동기의 불균형을 고려한 2단 기어장치의 진동에 관한 연구)

  • 정태형;이정상;최정락
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.6
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    • pp.8-14
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    • 2001
  • We develop a method to analyze dynamic behavior off multi-stage gear train system. The example system consists of three shafts supported by ball bearings at the ends of them and two pairs of spur gear set. For exact analysis, the meshing tooth pair of gear set is modeled as spring and damper having time-dependent meshing stiffness and damping. The bearing is modeled as spring. The result of this analysis is compared to that of other model having mean mesh stiffness. The effect of the excitation force by the unbalance off rotor off motor is also analyzed. Finally, the change ova natural frequency of the whole system due to the change of an angle between three shafts is compared in each case, and from this analysis, the avoiding angle for design is advised.

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Dynamic Contact Analysis of Spur Gears (평기어의 동접촉 해석)

  • Lee, Ki-Su;Jang, Tae-Sa
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.6
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    • pp.148-159
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    • 1999
  • A numerical method is presented for the dynamic analysis of spur gears rotating with very high angular speeds. For an efficient computation each gear is assumed to consist of a rotating rigid disk and an elastic tooth having mass, and finite element formulations are used for the equations of motion of the tooth. The geometric constraint is imposed between the rigid disk and the elastic tooth to fix them, and contact condition is imposed between the meshing teeth of the gears. At each iteration of each time step the Lagrange multiplier and contact force are revised by using the constraint error vector, and then the whole equations of motion are time integrated with the given Lagrange multiplier and contact force. For the accurate solution the velocity and acceleration constraints as well as the displacement constraint are satisfied by the monotone reductions of the constraint error vectors. Computing procedures associated with the iterative schemes are explained and numerical simulations are conducted with the spur gears.

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A Study on the Flexural and Torsional Vibration of Two Stage Gear System (2단 치차장치의 굽힘과 비틀림 진동에 관한 연구)

  • 정태형;최정락;이정상
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.99-104
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    • 1999
  • In this paper, dynamic behavior of a two stage gear train system is analyzed. This system consists of three shafts supported by ball bearing at the ends of them and two pairs of spur gear sets. For exact analysis, the meshing tooth pair of gears is modeled as spring having time-dependent meshing stiffness and damping. The result of this analysis is compared to that of analysis using other model of spring having mean mesh stiffness. The effect of the excitation force by the imbalance of a rotor of a motor on the vibration of a gear train system is also analyzed. Finally, the change of a natural frequency of the whole system due to the change of an angle between three shafts is compared in each case, and from this analysis, the avoiding angle for design is advised.

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Prediction of Transmission Error Using Dynamic Analysis of a Helical Gear (헬리컬기어의 동적해석을 통한 전달오차 예측)

  • Lee, Jeongseok;Yoon, Moonyoung;Boo, Kwangsuk;Kim, Heungseob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.12
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    • pp.1005-1011
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    • 2016
  • The fundamental reason for gear noise is transmission error. Transmission error occurs because of STE (static transmission error) and DTE (dynamic transmission error), while a pair of gears is meshing. These errors are generated by the deflection of the teeth and the friction on the surface of the teeth. In addition, the vibration generated by transmission error leads to excited bearings. The bearings support the shafts, and the noise is radiated after exciting the gear casing. The analysis of the contact stress in helical gear tooth flanks indicates that it is due to impact loading, such as the sudden engagement and disengagement of a gear. Stress analysis is performed for different roll positions, in order to determine the most critical roll angle. Dynamic analysis is performed on this critical roll position, in order to evaluate variation in stresses and tooth contact force, with respect to time. In this study, transmission error analysis was implemented on a spur and helical gear with involute geometry and a modified geometry profile. In addition, in order to evaluate the intensity of impact due to sudden engagement and significant backlash, the impact factor was calculated using the finite element analysis results of static and dynamic maximum bending stresses.