• Title/Summary/Keyword: Tooth Geometry

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Effect of Material Removal per Tooth on the Axial Shape of Prismatically Milled Parts (공구날당 소재제거량이 각주형상 밀링가공물의 축방향 형상에 미치는 영향)

  • Kim Kwang Hee
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.6
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    • pp.17-22
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    • 2004
  • A study for investigating the effects of the cutting conditions (radial depth of cut feed per tooth) and the number of tooth on the side wall of prismatically milled workpiece is described. This study is available not only for understanding the geometrical characteristics of the end milled side wall but also for finding the optimal cutting conditions. In this work, the side wall geometry was characterized by the straightness and the location of maximum peak point. Through this study, it was revealed that the geometrical characteristics of the end milled side wall are strongly related to the material removal per tooth and the number of tooth.

Development of harmonic drive using cycloide tooth profile (사이크로이드 치형을 이용한 하모닉 감속기의 개발)

  • Lee, Chong-Won;Oh, Se-Hoon;Kim, Jun-Cheol;Jeon, Han-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.7
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    • pp.1166-1173
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    • 1997
  • Due to progress in manufacturing techniques, the performance of the harmonic drive has been improved but not sufficiently. One of the important problems which the current harmonic drive has is that while there is the potential for having a wider tooth contact area, the total number of teeth engaged simultaneously is still small. This is mainly due to the involute tooth profile. Hence, in this study, the cycloid-type tooth profile is developed to improve this problem. This paper represents the design methodology and performance evaluation f the cycloid-type harmonic drive. Cycloide tooth profile was derived by analyzing geometry of the tooth engagement and the contact mechanisms of the tooth which were examined and analyzed by load analysis. The stress due to elastic deformation of a flexspline was also obtained by approximate formula and computer analysis. Finally, the cycloid-type harmonic drive with 1:100 speed ratio was manufactured and the performance of the harmonic drive was evaluated.

A Study on Automatic Generation for 3-Dimensional Geometry of Gerotor and Hob (제로터와 호브의 3차원 형상 자동 생성에 관한 연구)

  • 정태형
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.458-463
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    • 1999
  • When designing a gerotor, designers determine basic dimensions of a gerotor with transmitted power considering strength, interference and so on. But, designers can not easily obtain the tooth profile generated by dimensions as well as the geometry of generating hob for cutting the tooth profile. In order to resolve these problems, an automatic design system creating not only the solid model of a gerotor but also that of the generating hob using the design parameters of dimensions is developed. Through the developed system, designers can improve the efficiency of design and satisfy the variable requirements of design as well. In this research, the three-dimensional solid model of gerotor is generated considering the design parameters. Besides, that of generating hob with respect to the design parameters of hob is created automatically. The system is developed using Visual Basic and its three-dimensional geometric modeling module is constructed using SolidWorks.

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A Study on Automatic Generation for 3-Dimensional Geometry of Cylindrical Gear and Hob (원통 치차와 호브의 3차원 형상 자동 생성에 관한 연구)

  • Jeong, Tae-Hyeong;Ha, Yeong-Uk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.1
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    • pp.39-46
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    • 2001
  • When designing a gear, designers determine basic dimensions of a gear with transmitted power considering strength, interference and so on. But, designers can not easily obtain the tooth profile generated by dimensions as well as the geometry of generating hob for cutting the tooth profile. In order to resolve these problems, an automatic design system creating not only the solid model of a gear but also that of the generating hob using the design parameters of dimensions is developed. Through the developed system, designers system, designers can improve the efficiency of design and satisfy the variable requirements of design as well. In this research, the three-dimensional solid models for spur and helical gears are generated considering the design parameters. Besides, those for generating hob regarding the design parameters of hob is created automatically. The system is developed by using Visual Basic and its three-dimensional geometric modeling module is constructed by using SolidWorks.

A Study on Optimization of Tooth Micro-geometry for a Helical Gear Pair (헬리컬 기어의 치형최적화에 관한 연구)

  • Zhang, Qi;Kang, Jae-Hwa;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.4
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    • pp.70-75
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    • 2011
  • Nowadays, modern gearboxes are characterized by high torque load demands, low running noise and compact design. Also durability of gearbox is specially a major issue for the industry. For the gearbox which used in wind turbine, gear transmission error(T.E.) is the excitation that leads the tonal noise known as gear whine, and radiated gear whine is also the dominant source of noise in the whole gearbox. In this paper, tooth modification for the high speed stage is used to compensate for the deformation of the teeth due to load and to ensure a proper meshing to achieve an optimized tooth contact pattern. The gearbox is firstly modeled in Romax software, and then the various combination analysis of the tooth modification is presented by using Windows LDP software, and the prediction of transmission error under the loaded torque for the helical gear pair is investigated, the transmission error, contact stress, root stress and load distribution are also calculated and compared before and after tooth modification under one torque condition. The simulation result shows that the transmission error and stress under the loads can be minimized by the appropriate tooth modification.

Optimal design for tooth and yoke width of distributed winding motor for maximum output (분포권 전동기의 출력향상을 위한 치 폭과 요크 폭의 최적 설계)

  • Kim, Hae-Joong;Kwon, Soon-O;Lee, Jin-Gyu;Sun, Tao;Hong, Jung-Pyo
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.816_817
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    • 2009
  • Optimization of geometry is one of the most important design process of the electrical motors. Tooth and yoke width are important variables that can maximize back emf and load torque among various design parameters. In this paper, in order to design the tooth and yoke width effectively, an equivalent magnetic circuit of one pole is constructed and an optimal value of tooth and yoke width resulting minimum reluctance are determined instead of a finite element analysis(FEA) that is time consuming.

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Extraction Method of Geometry Information for Effective Analysis in Tongue Diagnosis (설진 유효 분석을 위한 혀의 기하정보 추출 방법)

  • Eun, Sung-Jong;Kim, Jae-Seung;Kim, Keun-Ho;WhangBo, Taeg-Keun
    • The Journal of the Korea Contents Association
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    • v.11 no.12
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    • pp.522-532
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    • 2011
  • In Oriental medicine, the status of a tongue is the important indicator to diagnose the condition of internal organs in a body. A tongue diagnosis is not only convenient but also non-invasive, and therefore widely used in Oriental medicine. But tongue diagnosis has some problems that should be objective and standardized, it also exhaust the diagnosis tool that can help for oriental medicine doctor's decision-making. In this paper, to solve the this problem we propose a method that calculates the tongue geometry information for effective tongue diagnosis analysis. Our method is to extract the tongue region for using improved snake algorithm, and calculates the geometry information by using convex hull and In-painting. In experiment, our method has stable performance as 7.2% by tooth plate and 8.5% by crack in region difference ratio.

Optimization of a geometric form and cutting conditions of a metal slitting saw by experimental method (실험적 방법을 통한 Metal slitting saw의 형상 및 절삭 조건의 최적화)

  • 정경득;고태조;김희술
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.934-938
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    • 2000
  • Built-up edge affects the surface integrity of the machined surface and tool wear. Tool geometry and cutting conditions are very important factors to remove BUE. In this paper, we optimized the geometry of the metal slitting saw .1nd cutting conditions to remove BUE by the experiment. In general, the metal slitting saw is plain milling cutter with thickness less of a 3/16 inch. This is used for cutting workpiece where high dimensional accuracy and surface finish are necessary. The experiment was planned with Taguchi method that is based on the orthogonal array of design factors(coating, rake angle, number of tooth, cutting speed, feed rate). Response table was made by the value of the surface roughness, the optimized tool geometry and cutting conditions through response table could be determined. In addition. the relative effect of factors were identified by the variance analysis. filially. coating and cutting speed turned out important factors.

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Analysis of Cutting Edge Geometry Effect on Surface Roughness in Ball-end Milling Using the Taguchi Method (다구찌 방법을 통한 볼 엔드밀 절삭날 형상이 가공면 거칠기에 미치는 영향 분석)

  • Cho, Chul Yong;Ryu, Shi Hyoung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.6
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    • pp.569-575
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    • 2014
  • In this study, the effect of cutting edge geometry, such as helix and rake angles, on surface roughness in ball-end milling is investigated by using the Taguchi method. A set of experiments adopting the $L_{27}(3^{13})$ design with an orthogonal array are conducted with special WC ball-end mills having different helix and rake angles. Analysis of variance (ANOVA) is performed to analyze the effects of tool geometry and machining parameters, such as cutting speed, feed per tooth, and depth of cut, on surface roughness. The ANOVA results reveal that helix and rake angles are critical factors affecting surface roughness; the interaction of helix angle and cutting speed is also important. This research can contribute to novel cutting edge designs of ball-end mills and optimization of cutting parameters.