• Title/Summary/Keyword: Tools Monitoring

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Development of a Web-Based Remote Monitoring System for Evaluating Degradation of Machine Tools Using ART2 (ART2 신경회로망을 이용한 공작기계의 웹기반 원격 성능저하 모니터링 시스템 개발)

  • Kim, Cho-Won;Choi, Kook-Jin;Jung, Sung-Hwan;Hong, Dae-Sun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.18 no.1
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    • pp.42-49
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    • 2009
  • This study proposes a web-based remote monitoring system for evaluating degradation of machine tools using ART2(Adaptive Resonance Theory 2) neural network. A number of studies on the monitoring of machine tools using neural networks have been reported. However, when normal condition is changed due to factors such as maintenance, tool change etc., or a new failure signal is generated, such algorithms need to be entirely retrained in order to accommodate the new signals. To cope with such problems, this study develops a remote monitoring system using ART2 in which new signals when required are simply added to the classes previously trained. This system can monitor degradation as well as failure of machine tools. To show the effectiveness of the proposed approach, the system is experimentally applied to monitoring a simulator similar to the main spindle of a machine tool, and the results show that the proposed system can be extended to monitoring of real industrial machine tools and equipment.

A Study on Real Time Cutting Monitoring using Profibus (프로피버스 통신을 이용한 실시간 절삭 상태 모니터링에 관한 연구)

  • Yoon, Sang-Hwan;Cho, Sang-pil;Lyu, Sung-gi
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.3
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    • pp.1-7
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    • 2016
  • The cutting processes used for monitoring engineering includes analysis and feedback about strange conditions, tools collision and tools wear in real time, for improving the working ratio of equipment and productivity. In this study, we proposed monitoring using profibus to increase the reliability as the most important factor for cutting monitoring. The profibus can increase the reliability of cutting monitoring for cutting torque of a main spindle motor and a feed motors through PLC-based interface.

신경망 모델을 이용한 밀링공구의 이상진단에관한 연구

  • 이상석;김희술
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.04b
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    • pp.71-75
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    • 1993
  • The application of artificial neural network forcondition monitoring and diagnosis of milling tools was introduced. To detect the conditions of milling tools, the monitoring wywtem consists of three phases: "preparation phase", "learning phase", "production phase". The conditions of milling tools were categorized into the three states. "normal", "warning", "abnormal". The dectection of tool condition, in this paper, could be successfully performed by monitoring the variation of power spectrum on Y dirctional cutting force.

What is Monitored and by Whom in Online Collaborative Learning?: Analysis of Monitoring Tools in Learner Dashboard

  • LIM, Ji Young;CHOI, Jisoo;KIM, Yoon Jin;EUR, Jeongin;LIM, Kyu Yon
    • Educational Technology International
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    • v.20 no.2
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    • pp.223-255
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    • 2019
  • The purpose of this study is to draw implications for designing online tools to support monitoring in collaborative learning. For this purpose, eighteen research papers that explored learner dashboards and group awareness tools were analyzed. The driving questions for this analysis related to the information and outcomes that must be monitored, whose performance they represent, and who monitors the extent of learning. The analytical frameworks used for this study included the following: three modes of co-regulation in terms of who regulates whose learning (self-regulation in collaborative learning, other regulation, and socially shared regulation) and four categories of dashboard information to determine which information is monitored (information about preparation, participation, interaction, and achievements). As a result, five design implications for learner dashboards that support monitoring were posited: a) Monitoring tools for collaborative learning should support multiple targets: the individual learner, peers, and the entire group; b) When supporting personal monitoring, information about the individual and peers should be displayed simultaneously to allow direct comparison; c) Information on collaborative learning achievements should be provided in terms of the content of knowledge acquired rather than test scores; d) In addition to information related to interaction between learners, the interaction between learners and learning materials can also be provided; and e) Presentation of the same information to individuals or groups should be variable.

An On-line System Architecture for Remote Energy Monitoring of CNC Machine Tools (CNC 기계의 원격 에너지 모니터링을 위한 온라인 시스템 구조)

  • Nam, Sung-Ho;Song, Ki-Hyeong;Baek, Jae-Yong;Lee, Dong-Yoon;Ryu, Kwang-Yeol
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.5
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    • pp.480-485
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    • 2013
  • Enhancing energy efficiency of machine tools causes substantial impacts on the manufacturing industries, to cope with the competitive introduction of the total energy management strategies. Real-time energy monitoring is essential to identify energy consumption patterns of the machine tools and correlate them with the energy management strategy. Integrated analysis of machine tool's operation status and the corresponding energy usage is most important to accurately evaluate the energy efficiency under the various machining process environments. This paper proposes a system architecture to realize the online energy monitoring system and the embedded energy monitoring approach interconnected with the CNC kernel. The shop-floor operation management system is presented to integrate the proposed online energy monitoring approach.

A Study on Diagnosis and Prognosis for Machining Center Main Spindle Unit (머시닝센터 주축 고장예측에 관한 연구)

  • Lee, Tae-Hong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.4
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    • pp.134-140
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    • 2016
  • Main Spindle System has effect on performance of machine tools and working quality as well as is required of high reliability. Especially, it takes great importance in producing automobiles which includes a large number of working processes. However, main spindle unit in Machine tools are often cases where damage occurs do not meet the design life due to driving in harsh environments. This is when excessive maintenance and repair of machine tools or for damage stability has resulted in huge economic losses. Therefore, this studying propose a method of accelerated life test for diagnosing and prognosis the state of life assessment main spindle system. Time status monitoring of diagnostic data - through the analysis of the frequency band signals were carried out inside the main spindle bearing condition monitoring and fault diagnosis.

Embedded Monitoring System using Bit-masking Technique (비트마스킹 기법을 이용한 임베디드 모니터링 시스템)

  • Shin Won;Kim Tae-Wan;Chang Chun-Hyon
    • The KIPS Transactions:PartD
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    • v.13D no.4 s.107
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    • pp.613-618
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    • 2006
  • As the embedded software spreads in various areas, many development tools have been made to minimize the developing time. But these tools cannot be applicable to all the environment because they have been created for the specific platform. As such, this paper proposes an Embedded Monitoring System, which supports the various communication environment and removes the limitation of adaptability to the various platforms. Using the Code Inline technique, this system can perform the monitoring process. However, we should consider the optimization for the monitoring process and monitoring sensors because the technique has the monitoring sensor overhead. As such, this paper proposes an approach for initializing the monitoring process and a bit-masking technique for optimizing the monitoring sensor. The Embedded Monitoring System will be applicable to all the areas using embedded systems.

STUDIES OF HIGH-LATITUDE THERMOSPHERE UTILIZING OPTICAL INSTRUMENTS

  • WON YOUNG-IN;CHO YOUNG-MIN;KIM YONG-HA
    • Publications of The Korean Astronomical Society
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    • v.15 no.spc2
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    • pp.27-35
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    • 2000
  • The investigation of the space environment requires the use of experimental and theoretical tools and resources in order to perform the research task. Understanding of these research tools is imperative for proper interpretation of the results. In this paper, we discuss on research tools that are widely used in the field of aeronomy; Fabry-Perot interferometer and Michelson interferometer. These instruments have been used extensively as passive optical devices, spectrally monitoring the natural atmospheric emissions (airglow). This function has made both instruments valuable tools in upper atmospheric studies since they provide the ability to determine the dynamic and thermodynamic properties of the upper atmosphere by monitoring naturally-occuring emission.

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A Study on the Predictive Maintenance of 5 Axis CNC Machine Tools for Cutting of Large Aircraft Parts (대형 항공부품용 5축 가공기에서의 예측정비에 관한 연구)

  • Park, Chulsoon;Bae, Sungmoon
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.43 no.4
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    • pp.161-167
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    • 2020
  • In the process of cutting large aircraft parts, the tool may be abnormally worn or damaged due to various factors such as mechanical vibration, disturbances such as chips, and physical properties of the workpiece, which may result in deterioration of the surface quality of the workpiece. Because workpieces used for large aircrafts parts are expensive and require strict processing quality, a maintenance plan is required to minimize the deterioration of the workpiece quality that can be caused by unexpected abnormalities of the tool and take maintenance measures at an earlier stage that does not adversely affect the machining. In this paper, we propose a method to indirectly monitor the tool condition that can affect the machining quality of large aircraft parts through real-time monitoring of the current signal applied to the spindle motor during machining by comparing whether the monitored current shows an abnormal pattern during actual machining by using this as a reference pattern. First, 30 types of tools are used for machining large aircraft parts, and three tools with relatively frequent breakages among these tools were selected as monitoring targets by reflecting the opinions of processing experts in the field. Second, when creating the CNC machining program, the M code, which is a CNC auxiliary function, is inserted at the starting and ending positions of the tool to be monitored using the editing tool, so that monitoring start and end times can be notified. Third, the monitoring program was run with the M code signal notified from the CNC controller by using the DAQ (Data Acquisition) device, and the machine learning algorithms for detecting abnormality of the current signal received in real time could be used to determine whether there was an abnormality. Fourth, through the implementation of the prototype system, the feasibility of the method proposed in this paper was shown and verified through an actual example.