• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.10a
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• pp.31-35
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• 2001

Three dimensional dynamic cutting can be postulated as an equivalent orthogonal dynamic cutting through the plane containing both the cutting vector and the chip flow velocity vector in cutting process. An analytical expression of dynamic cutting force is obtained from the cutting parameters determined by the static three dimensional cutting experiments. Particular attention is paid to the energy supplied to the vibration of the tool behind the vertical vibration and the direction. The phase lag of the horizontal vibration of the tool behind the vertical vibration and the direction angel of the fluctuating cutting force must be regarded in point of stability limits. Chatter vibration can effectively be suppressed by enlarging the dynamic rigidity of the cutting system in the vertical cutting force direction. A good agreement is found between the stability limits predicted by theory and the critical width of cut determined by experiments.

• Journal of the Korean Society for Precision Engineering
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• v.18 no.4
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• pp.72-77
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• 2001

Monitoring of the chatter vibration is necessarily required to do automatic manufacturing system. Therefore, we constructed a sensing system using tool dynamometer in order to monitor of chatter vibration on cutting process. Furthemore, an application of neural network using behavior of principal cutting force signals Is attempted. With the error back propagation trining process, the neural network memorized and classified the feature of principal cutting force signals. From obtained result, it is shown that the chatter vibration can be monitored effectively by neural network.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2000.06a
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• pp.1303-1310
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• 2000

GPS carrier phase is supposed to provide the tool for the most precise 3 dimensional positioning information. The FAST, an OTF technique, has been developed by the GPS System Laboratory of Konkuk University, and has been shown several millimeter level accuracy in root-mean-square sense. This OTF's high precision positioning capability provides an adequate tool of low frequency vibration monitoring of large structures. In this paper, the possibility of vibration measurement of a cantilever beam using FAST has been tested, which is supposed to be extended to more practical applications. The results of the experiment have been compared with those by a strain gage and laser sensor.

• Transactions of Materials Processing
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• v.19 no.6
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• pp.363-371
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• 2010

In ultrasonic vibration drawing, the drawing forces can be reduced by applying ultrasonically oscillating dies. Ultrasonic vibration drawing has been considered as a means of accommodating high-level drawing processes such as shaped wire, ultrafine wire, and the wire drawing operation in semidry or dry condition. Prior studies were attempted to analyze the mechanism of improved drawing performances, such as reduced drawing force and improved lubrication characteristic. However, researches on design rule for ultrasonic vibration drawing system are not yet carried out. The principal objectives of this work are to design a set of tooling capable to superimpose the oscillations and to observe by experiments the influence of the ultrasonic oscillations on the wire drawing.

• Journal of the Korean Society for Precision Engineering
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• v.11 no.2
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• pp.85-94
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• 1994

The cutting mechanism of ultrasonic vibration machining is characterized as two phases, that is, an impact at the cutting edge and a reduction of cutting force due to non-contact interval between tool and workpiece. In this paper, in order to identify cutting dynamics of a system with ultrasonically vibrated cutting tool, an ARMA modeling is performed on experimental cutting force signals which have a dominant effect on cutting dynamics. The aim of this study is, through Dynamic Date System methodology, to find the inherent characteristics of an ultrasonic vibration cutting process by considering natural frequency and damping coefficient. Surface roughness and stability of cutting process under ultrasonic vibration are also considered

• Journal of the Korean Society for Precision Engineering
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• v.10 no.4
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• pp.216-226
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• 1993

Three dimensional cutting is considered as an equivalent orthogonal cutting through the plane containing both the cutting velocity vector and the chip flow velocity vector in dynamic cutting process. An analytical expression of dynamic cutting force is obtained from the cutting parameters determined by the static cutting. Particular attention is paid to the energy supplied to the vibratory system of cutting tool with two degree of freedom. In this approach, the phase lag of the horizontal vibration of the tool behind the vertical vibration and the direction angle of the fluctuating cutting force is considered in point of stability limits. Chatter vibration can be effectively suppressed by relatively increasing the spring constant and the damping coefficient of the cutting system in the vertical cutting force direction. A good agreement is found between the stability limits predicted by theoretical value and experimental results.

• Transactions of the Korean Society of Mechanical Engineers
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• v.18 no.1
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• pp.24-33
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• 1994

The main applications of CFRP are sports, aerospace and general industrial uses including automobiles. As this application fields expands the opportunity of machining, but CFRP is difficult to cut because of delamination of the composites and the short tool life. In this paper, the machinability of multidirectional CFRP by means of ultrasonic vibration cutting, which has been verified experimentally investigated.The experimentally to be highly effective in view of cutting force and surface quality.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.11 no.1
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• pp.38-44
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• 2002

In manufacturing die and mold, polishing: is important as it takes as much as 50% of the production cost. In this research, an attachable type polishing device to a WC machining center was developed. experiments were done with a special1y designed rotation type polishing device. Also an ultra-sonic (vibration type) waving device was introduced to acquire finer surface finishes. From the constructed data base based on the experimental results, it is shown that optimal polishing conditions are generated by the combined use of the rotation type tool and the vibration type tool.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2002.05a
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• pp.1210-1215
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• 2002

The spent fuel handling tool is used to handle the refuel bundle and treated by hoist rope on the bridge crane. The new developed handling tool of NPP(Nuclear Power Plant) should be conformed the structural stability under earthquake condition. In this study, the stress and seismic analysis of the handling tool are performed by finite element method. Using the Floor Response Spectrum(FRS) obtained through the time history analysis, the modal and seismic analysis under Operating Basis Earthquake(OBE) and Safe Shutdown Earthquake(SSE) load conditions are carried out. Total 4 cases of different locations of the trolly and the hook are investigated. With the spring-damper element, the tension analysis of hoist rope is conducted. The stability of handling tool under earthquake load condition is conformed with regulatory guide.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.23 no.3
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• pp.273-278
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• 2014

This study presents a chatter vibration avoidance program for the milling process. Chatter vibration has a negative effect on workpieces and spindle-tools. When chatter vibration occurs, the cutting tool is loaded dynamically, a chatter pattern is generated on the workpiece, and the tool life is reduced. The developed program is composed of various modules such as an FFT analyzer, an impact test analyzer, a chatter vibration indicator, and a spindle speed recommender. The proposed program is verified using an AISI D2 cutting experiment in milling process. The effect of chatter vibration on the machining condition can be simulated by the suggested method, and successfully exploited to avoid chatter vibration.