• 제목/요약/키워드: Tool vibration

검색결과 877건 처리시간 0.027초

AE센서에 의한 다중 절삭트러블 감시에 관한 연구 (A Study on the Monitoring of multi-Cutting Troubles Using an AE Sensor)

  • 원종식
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.39-45
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    • 2000
  • This paper describes the fundamental investigations on the in-process monitoring techniques focused on Acoustic Emission(AE) based on analytical method. Experiments were conducted on a CNC lathe using conventional carbide insert tools under various cutting conditions. As the result of this study a suggestion is given about the multi-purpose use of AE-signals detected with a single sensor for the monitoring of tool wear, built-up edge and chatter vibration in turning process.

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선삭가공에서 미세변위제어에 의한 채터진동의 안정성 판별에 관한 연구 (A Study on the Evaluation of Stability for Chatter Vibration by Micro Positioning Control in Turning Process)

  • 정의식;황준
    • 한국공작기계학회논문집
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    • 제13권5호
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    • pp.49-54
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    • 2004
  • In order to evaluate the stability of chatter vibration in turning precess, the micro-positioning cutting test with artificial tool vibration by piezoelectric actuation were carried out. In experiment, the phase lags between cutting forces and chip thickness variations were measured, and the dimensionless penetration-rate coefficient($\overline{K^*}$) which is the most important parameter on the stability for chatter vibration was calculated. The results show that$\overline{K^*}$ can be applicable to the stability criterion for regenerative chatter vibration.

초소형 3축 가속도계를 이용한 수전달 진동 측정에 관한 연구 (Measurement of the hand-transmitted vibration using a miniature 3-axes accelerometer)

  • 송치문;장한기;김승한;채장범
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2003년도 추계학술대회논문집
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    • pp.1043-1047
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    • 2003
  • Most of the measurement and the evaluation of hand-transmitted vibration have been performed by using a small size single axis accelerometer between the handle and the hand palm or a three axis accelerometer attached on an adapter outside the hand(indirect measurement). It is most desirable for the correct evaluation of hand-transmitted vibration form the power tool handle to measure the acceleration between the handle surface and the hand palm in the three axis(direct measurement) as recommended in ISO 5349-1. In the study three axes acceleration measurement device was developed of which the thickness was less than 7mm so that it can be placed between the handle and the palm without any inconvenience during the measurement. To verify the performance of the developed device, measured acceleration by the two methods, direct and indirect, were compared in the study.

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채터진동의 인프로세스 감시를 위한 실시간 복합계측 시스템(1) (Real-time Multi-sensing System for In-process monitoring of Chatter Vibration(l))

  • 김정석;강명창;박철
    • 한국정밀공학회지
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    • 제12권10호
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    • pp.50-56
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    • 1995
  • Chatter Vibration is an unwanted phenomenon in metal cutting and it always affects surface finish, tool life, machine life and the productivity of machining process. The real-time detection of the chatter vibration is is necessarily required to automation system. In this study, we constructed the multi-sensing system using Tool Dynamometer, Accelermeter and AE sensor. Especially, Acoustic Emission(AE) generated during turning was investigated the possibility for real-time detection of chatter vibration. Turning experiments were performed using carbide insert tip under realistic cutting conditions and tapered workpiece of SM45C. Consquently, the real-time detection using multi-sensing system can be used for Inprocess monitoring of chatter vibration.

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평행한 적층 압전 액추에이터로 구성된 진동절삭기의 기구학적 특성 고찰 (Kinematical Characteristics of Vibration Assisted Cutting Device Constructed with Parallel Piezoelectric Stacked Actuators)

  • 노병국;김기대
    • 한국소음진동공학회논문집
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    • 제21권12호
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    • pp.1185-1191
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    • 2011
  • The kinematic characteristics of cutting device significantly affects cutting performance in 2-dimensional elliptical vibration cutting(EVC) where the cutting tool cuts workpiece, traversing a micro-scale elliptical trajectory in a trochoidal motion. In this study, kinematical characteristics of EVC device constructed with two parallel stacked piezoelectric actuators were analytically modeled and compared with the experimental results. The EVC device was subjected to step and low-frequency(0.1 Hz) sinusoidal inputs to reveal only its kinematical displacement characteristics. Hysteresis in the motion of the device was observed in the thrust direction and distinctive skew of the major axis of the elliptical trajectory of the cutting tool was also noticed. Discrepancy in the voltage-to-displacement characteristics of the piezoelectric actuators was found to largely contribute to the skew of the major axis of the elliptical trajectory of the cutting tool. Analytical kinematical model predicted the cutting direction displacement within 10 % error in magnitude with no phase error, but in estimating the thrust direction displacement, it showed a $27^{\circ}$ of phase-lag compared with the measured displacement with no magnitude error.

이론적 방법과 유한요소해석이 융합된 커팅용 공구 혼의 설계에 관한 연구 (A Study on the Design of Tool Horn for Cutting Converged with Theoretical Method and FEA)

  • 이한창;정진혁;박충우;오명석;박명규;이봉구;김창환
    • 한국융합학회논문지
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    • 제9권6호
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    • pp.175-182
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    • 2018
  • 본 연구에서는 초음파 진동에너지가 융합된 커팅기용 공구 혼 제작에 대한 기초 연구 자료를 제작하고자 이론적방법과 유한요소해석을 병행하여 설계하였다. 고 성능의 초음파 절단을 진행하기 위해서는 횡진동이 아닌 종진동으로만 진동해야 하며, 기계적 진동에너지를 효율적으로 전달하기 위해 출력부에 최대진폭이 발생해야 한다. 따라서 공구 혼은 발진기의 가진 주파수와 공구 혼의 고유주파수가 동일하게 설계되어야만 한다. 공구 혼을 공진설계하기 위해서는 1차원 파동방정식을 이용한 이론적 접근법과, 유한요소 해석결과를 설계모델에 반영하는 방법이 있는데, 본 연구에서는 최초에 공구 혼의 대략적인 치수를 1차원 파동방정식을 통해 결정하고, 유한요소 해석 결과를 바탕으로 최적 모델을 선정하여 공구 혼의 최종 형상에 반영하였다. 이와 같은 내용을 실제 커팅용 공구 혼의 기초자료로 활용하고자 하며, 추후 제작 및 실험 데이터를 본 연구내용과 비교할 예정이다.

이종 접합 제진 판재의 전단 가공 특성 분석 (Analysis of Shearing Characteristics for Vibration Damping Sheet Metals Bonded with Dissimilar Sheet Metals)

  • 이용덕;차용훈;김기풍
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 추계학술대회 논문집
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    • pp.235-238
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    • 2009
  • This study is performed to investigate shearing characteristics for vibration damping sheet metals which are bonded with dissimilar sheet metals. A shearing tool set is designed and manufactured and shearing tests with the tool set are conducted at varying the magnitude of clearance in order to analyze the shearing characteristics. The shearing characteristics are analyzed for burr height and shape of sheared faces with respect to the magnitude of clearance between the punch and the die. The shearing test results demonstrate that optimum clearance is $8{\sim}12%$ of the sheet thickness at the shearing of the vibration damping sheet metals and the shearing direction has to be controlled deriving occurrence of the burr at the thick sheet of the vibration damping sheet metals.

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유동이 있는 배관-마운트 계의 진동저감설계 CAE Tool개발 (Development of CAE tool for reducing vibration of pipe-mount system conveying fluid)

  • 이성현;전수홍;정의봉
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2008년도 추계학술대회논문집
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    • pp.472-473
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    • 2008
  • In this research, the finite element model is formulated taking into consideration of the effects of the fluid flow in a pipe. The characteristic of vibration is presented using mass, damping and stiffness matrix in the finite element equation of this pipe system. The displacement distribution of pipe system caused by fluid force is discussed. The method for optimizing the location of mount and the value of mount stiffness to reduce the vibration of pipe system is introduced.

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