• 대한공업교육학회지
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• v.32 no.2
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• pp.171-187
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• 2007

The purpose of this study is to measure the lathe tool vibration and verify its usefulness using the fiber optic interferometeric sensor instead of using common accelerometer. To compare two vibration signals a Fabry-Perot fiber optic sensor(FOS) is directly attached to the left-side surface of the lathe tool and an accelerometer is attached near to the fiber optic sensor. Measurement signals from the FOS and theoretical results of receptance simulation are compared. When the amplitude of tool vibration increased the frequency shift phenomena was occurred. This means that mass effect occurred and vibration spectrum moved to the low frequency region. Generally this results is agreement to the regenerative chatter. The chatter frequency is not same as the natural frequency of the tool itself. The FOS can also applied to laboratory experiments for students. This experimental technique is perhaps the first attempts because of directly attachment technique. Therefore, suggested Fabry-Perot fiber optic sensor can be used to monitoring the tool wear and vibration.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.3 s.96
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• pp.72-77
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• 1999

This paper presents 2-dimensional vibration cutting increases dynamic stiffness of tool support and improves the quality of machined surface in micro-machining. 2-dimensional vibration cutting is generated by two piezo actuators arranged orthogonally. A sine-type voltage is input to one actuator and a phase-shifted sine-type voltage is input the other. Then the vibration device actuates the tool in a 2-D elliptical motion with pulsed cutting force. It is a characteristic of 2-D vibration cutting that some negative thrust force occurs as the direction of friction on a tool rake surface is reversed. It helps not only chip flow smoothly and continuously but also cutting force be reduced. The quality of machined surface by 2-D vibration cutting depends on such parameters as vibration amplitude, frequency, cutting speed, depth of cut, etc. Compared to conventional cutting through tool path simulation and experiments under several conditions, the 2-D vibration cutting is verified to bring forth a great decrease of cutting forces, much better surface roughness and moreover much less burr.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.24 no.7 s.178
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• pp.1681-1688
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• 2000

A dynamic model for the prediction of surface topography in high speed end milling process is developed. In this model the effect of tool runout, tool deflection and spindle vibration were taken in to account. An equivalent diameter of end mill is obtained by finite element method and tool deflection experiment. A modal parameter of machine tool is extracted by using frequency response function. The tool deflection, spindle vibration chip thickness and cutting force were calculated in dynamic cutting condition. The tooth pass is calculated at the current angular position for each point of contact between the tool and the workpiece. The new dynamic model for surface predition are compared with several investigated model. It is shown that new dynamic model is more effective to predict surface topography than other suggested models. In high speed end milling, the tool vibration has more effect on surface topography than the tool deflection.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.17 no.6
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• pp.63-70
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• 2008

Conical horn is used in many high frequency ultrasonic horns, to achieve a longitudinal vibration mode across a wide ultrasonic tool horn output surface. Modal analysis is method for designing tuned ultrasonic tool horn and for the prediction natural frequency of ultrasonic tool horn vibration mode. The design of ultrasonic horn is based on prototype estimate obtained by FEM analysis. The FEM simulated ultrasonic tool horn is built and characterized experimentally through laser vibrometer and electrical impedance analysis. In this paper, FEM analysis is developed to predict the natural frequency of ultrasonic tool horn and use of in the optimal design of ultrasonic horn shape.

• Proceedings of the KSME Conference
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• 2007.05a
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• pp.1026-1030
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• 2007

A linear compressor used in a refrigerator has higher energy efficiency than a reciprocating compressor. But its vibration level is still severe than others. The vibration level of linear compressor at the frequency of 60Hz is dominant since it is the exciting frequency of a motor. Experimental approach to reduce the vibration needs much effort and long period. In this paper, simulation tool to predict the vibration of the shell of the linear compressor was developed. The piston, body and shell are assumed to be rigid, while the loop pipe is flexible. The results by the developed tool showed good agreements with those by experiments.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.12 no.6
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• pp.84-91
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• 2003

In metal cutting operation, it is very important that predict cutting force and work surface. Vibration is an unstable cutting phenomenon which is due to the interaction of the dynamics of the chip removal process and the structural dynamics of machine tool. When vibration on, it reduces tool life, results in poor surface roughness and low productivity of the machining process. In this study, the experiments were conducted in machining center without cutting fluid to investigate the phenomenon of vibration. In the experiments, accelerometers were set up at the tail stock and tool holder and signals were picked up. Surface roughness profiles are generated under the ideal condition and the occurrence of vibration based on the surface shaping simulation model.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2003.04a
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• pp.184-189
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• 2003

In metal cutting operation, it is very important that predict cutting force and work surface. Vibration is an unstable cutting phenomenon which is due to the interaction of the dynamics of the chip removal process and the structural dynamics of machine tool. when Vibration occurs, it reduces tool life, results in poor surface roughness and low productivity of the machining process. In this study, the experiments were conducted in machining center without cutting fluid to investigated phenomenon of the Vibration. In the experiments, accelerometers were set up at the tail stock and tool holder and the signals were picked up. In this paper, surface roughness profiles will be generated under the ideal condition and the occurrence of the vibration based on the surface shaping simulation model.

• Transactions of the Korean Society of Mechanical Engineers
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• v.7 no.1
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• pp.36-45
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• 1983

In order to characterize the machine tool feed-drive dynamics, thread cutting experiments are performed with cutting conditions and slide-way lubrication varied. During the experiments, the carriage, tool post and tail stock accelerations in the feed direction are measured, and analyzed by employing the spectral analysis method. It is found that the tool post vibration in the feed direction during thread cutting operation is mainly due to those of the carriage and the workpiece. Other structure-related vibrations show little effects on the tool post vibration. The characteristics of the carriage vibration is shown to be fairly consistent, except the vibration amplitude, regardless the variations in cutting condition and lubrication within the experimental range. The experimental results suggest that the feeddrive system can be modelled as a 2 DOF damped oscillatory system.

• Journal of Advanced Marine Engineering and Technology
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• v.33 no.4
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• pp.476-483
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• 2009

A linear compressor used in a refrigerator has higher energy efficiency than a reciprocating compressor, but its vibration level is still severe than others. The vibration level of linear compressor at the frequency of 60Hz is dominant since it is the exciting frequency of a motor. In this paper, a simulation tool to predict the shell vibration of the linear compressor was developed. The shell and body parts in a compressor were assumed to be 3-dimensional rigid body having both translational and rotational motion, while the reciprocating piston part has only 1-dimensional translational motion. The flexible loop-pipe was modeled by in-house code of finite element method. To verify the developed tool, five cases of different loop-pipe shapes were examined experimentally. The results by the developed tool showed good agreements with those by experiments.

• Journal of Power System Engineering
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• v.13 no.5
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• pp.46-51
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• 2009

Recently, the shock resistance and dynamic characteristics of hard disk drives have become more important due to their highly increased storage density and miniaturization. In this study, we have developed an ANSYS/Mechanical/LS-DYNA based HDD vibration/shock simulation tool for design engineers. This simulation tool using ANSYS APDL can produce a parametric finite element modeling of HDD automatically and has GUI-based applications using the script program language Tcl/Tk. In the present tool, we adopt the reliable methodology of vibration/shock simulation, which is experimentally verified. It is expected that this simulation tool can make the repetitive computational efforts for the shock-proof design of HDD drastically reduced.