• Title/Summary/Keyword: Tool misalignment

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Real Exchange Rate Misalignment in Pakistan: An Application of Regime Switching Model

  • FIAZ, Asma;KHURSHID, Nabila;SATTI, Ahsan;MALIK, Muhammad Shuaib;MALIK, Wasim shahid
    • The Journal of Asian Finance, Economics and Business
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    • v.8 no.12
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    • pp.63-73
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    • 2021
  • This study investigates the key determinants of exchange rate (RER) misalignment for the period 1991 to 2020. The BEER technique has been used to estimate the degree of the equilibrium exchange rate. To explore the actual exchange rate misalignment and to assess the behavior of variables that are different in different regimes of undervaluation and overvaluation, the nonlinear technique of Markov regime-switching (MSM) was applied. The mean and variance of each regime are highly significant and show that undervaluation episodes have a low mean (116.139) and more volatility (1.229) while overvaluation episodes have a high mean (126.732) with less volatility (0.871). The findings show that MSM accurately identifies exchange rate misalignment in both regimes as separate incidents of overvaluation and undervaluation. Results further depict that misalignment of the RER is affected by terms of trade, net foreign assets, interest differential, government investment, and consumption decision. Results recommend that if policymakers want to use the exchange rate as a policy tool, they must first consider the drivers of the equilibrium exchange rate. As a result, any deliberate actions to address exchange rate misalignment must focus on the underlying fundamentals that drive the exchange rate.

Tool Alignment and Machining Accuracy in Micro End Milling (마이크로 머시닝에서의 공구 정렬과 가공정밀도)

  • An, Ju Eun;Lee, Sung Ho;Kwak, Jae Seob
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.2
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    • pp.143-148
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    • 2016
  • A micro end mill is one of the precise tools used in machining ultra-precision products such as microchannel and micropatterned mold. To achieve the required precision of these products, several studies investigated the cutting force, burr formation, and burr generation mechanism of micro end mills; however, there are few studies on the alignment of micro tools, which is the foundation of machining. Hence, in this investigation, relation expressions were derived to determine the relation between the misalignment parameters and the machining accuracy. At the same time, the effect of the machining parameters was analyzed using a multiple linear regression analysis and the analysis of variance. The results indicate that the tilting angle of a micro tool has more influence on the machining accuracy than other parameters.

A study on the detection of misalignment between piercing punch and die using a bolt-type piezo sensor (볼트형 피에조 센서를 활용한 피어싱 펀치의 얼라인먼트 불량 검출에 관한 연구)

  • Jeon, Yong-Jun;Kim, Dong-Earn
    • Design & Manufacturing
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    • v.15 no.4
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    • pp.51-56
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    • 2021
  • Piercing is the process of shearing a circular hole in sheet metal, whose high shear force makes it difficult to secure the durability of tools. In addition, uneven clearance between tools due to poor alignment of the piercing punch causes accelerated die wear and breakage of the tool. This study reviewed the feasibility of in-situ determining alignment failure during the piercing process by analyzing the signal deviation of a bolt-type piezo sensor installed inside the tool whose alignment level was controlled. Finite element analysis was performed to select the optimal sensor location on the piercing tool for sensitive detection of process signals. A well-aligned piercing process results in uniform deformation in the circumferential direction, and shearing is completed at a stroke similar to the sheet thickness. Afterward, a sharp decrease in shear load is observed. The misaligned piecing punch leads to a gradual decrease in the load after the maximum shear load. This gradual decrease is due to the progressive shear deformation that proceeds in the circumferential direction after the initial crack occurs at the narrow clearance site. Therefore, analyzing the stroke at which the maximum shear load occurs and the load reduction rate after that could detect the misalignment of the piercing punch in real-time.

Development of the Korean Handwriting Assessment for Children Using Digital Image Processing

  • Lee, Cho Hee;Kim, Eun Bin;Lee, Onseok;Kim, Eun Young
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • v.13 no.8
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    • pp.4241-4254
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    • 2019
  • The efficiency and accuracy of handwriting measurement could be improved by adopting digital image processing. This study developed a computer-based Korean Handwriting Assessment tool. Second graders participated in this study by performing writing tasks of consonants, vowels, words, and sentences. We extracted boundary parameters for each letter using digital image processing and calculated the variables of size, size coefficient of variation (CV), misalignment, inter-letter space, inter-word space, and ratio of inter-letter space to inter-word space. Children were also administered traditional handwriting and visuomotor tests. Digital variables from image processing were correlated with these previous tests. Using these correlations, we established a three-point scoring system that computed test scores for each variable. We analyzed inter-rater reliability between the computer rater and human rater and test-retest reliability between the first and second performances. The validity was examined by analyzing the relationship between the Korean Handwriting Assessment and previous handwriting and visuomotor tests. We suggested the Korean Handwriting Assessment to measure size, size consistency, misalignment, inter-letter space, inter-word space, and space ratio using digital image processing. This Korean Handwriting Assessment tool proved to have reliability and validity. It is expected to be useful for assessing children's handwriting.

A Study on Shaft Alignment of the Rotating Machinery by using Strain Gages (스트레인게이지를 이용한 회전체의 축정렬 연구)

  • 나상수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.63-68
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    • 1999
  • Because misaligned shafts have caused noise, vibration, bearing failures, and stress concentration of coupling part, which decrease the efficiency and life of a shaft system, the proper alignment of shaft system should be monitored continuously in dynamic condition. To solve these problems under dynamic condition, a telemetry system is this study is used to find the condition of the least bending moment, which is known by analyzing the structure and stress induced by misalignment is investigated. The moment derived from two shaft strain at the nearby coupling is measured. The bending strain is measured 5 times for average in static state as well as dynamic state with 100~700 rpm.

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Tool-Setup Monitoring of High Speed Precision Machining Tool

  • Park, Kyoung-Taik;Shin, Young-Jae;Kang, Byung-Soo
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.956-959
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    • 2004
  • Recently the monitoring system of tool setting in high speed precision machining center is required for manufacturing products that have highly complex and small shape, high precision and high function. It is very important to reduce time to setup tool in order to improve the machining precision and the productivity and to protect the breakage of cutting tool as the shape of product is smaller and more complex. Generally, the combination of errors that geometrical clamping error of fixing tool at the spindle of machining tool and the asynchronized error of driving mechanism causes that the run-out of tool reaches to 3$^{\sim}$20 times of the thickness of cutting chip. And also the run-out is occurred by the misalignment between axis of tool shank and axis of spindle and spindle bearing in high speed rotation. Generally, high speed machining is considered when the rotating speed is more than 8,000 rpm. At that time, the life time of tool is reduced to about 50% and the roughness of machining surface is worse as the run-out is increased to 10 micron. The life time of tool could be increased by making monitoring of tool-setup easy, quick and precise in high speed machining tool. This means the consumption of tool is much more reduced. And also it reduces the manufacturing cost and increases the productivity by reducing the tool-setup time of operator. In this study, in order to establish the concept of tool-setup monitoring the measuring method of the geometrical error of tool system is studied when the spindle is stopped. And also the measuring method of run-out, dynamic error of tool system, is studied when the spindle is rotated in 8,000${\sim}$60,000 rpm. The dynamic phenomena of tool-setup are analyzed by implementing the monitoring system of rotating tool system and the non-contact measuring system of micro displacement in high speed.

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Tool-Setup Measurement Technology of High Speed Precision Machining Tool (고속 정밀 가공기의 공구셋업 측정기술)

  • 박경택;신영재;강병수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1066-1069
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    • 2004
  • Recently the monitoring system of tool setup in high speed precision machining tool is required for manufacturing products that have highly complex and small shape, high precision and high function. It is very important to reduce time to setup tool in order to improve the machining precision and productivity and to protect the breakage of cutting tool as the shape of product is smaller and more complex. Generally, the combination of errors that geometrical clamping error of fixing tool at the spindle of machining center and the asynchronized error of driving mechanism causes that the run-out of tool reaches to 3∼20 times of the thickness of cutting chip. And also the run-out is occurred by the misalignment between axis of tool shank and axis of spindle and spindle bearing in high speed rotation. Generally, high speed machining is considered when the rotating speed is more than 8,000 rpm. At that time, the life time of tool is reduced to about 50% and the roughness of machining surface is worse as the run-out is increased to 10 micron. The life time of tool could be increased by making monitoring of tool-setting easy, quick and precise in high speed machining center. This means the consumption of tool is much more reduced. And also it reduces the manufacturing cost and increases the productivity by reducing the tool-setup time of operator. In this study, in order to establish the concept of tool-setting monitoring the measuring method of the geometrical error of tool system is studied when the spindle is stopped. And also the measuring method of run-out, dynamic error of tool system, is studied when the spindle is rotated in 8,000 ∼ 60,000 rpm. The dynamic phenomena of tool-setup is analyzed by implementing the monitoring system of rotating tool system and the noncontact measuring system of micro displacement in high speed.

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Measurement Errors of Non-contact Type Vibration Sensors Used for Precision Measurement of Shaft Vibration (정밀 축진동 측정에 사용되는 비접촉식 진동센서의 측정오차)

  • 전오성;김동혁;최병천
    • Journal of KSNVE
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    • v.1 no.2
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    • pp.107-113
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    • 1991
  • When non-contact type vibration probes are used for the precision measurement of shaft vibration, they can induce the measurement errors due to the shaft curvature since they have been calibrated for the flat plate. In this study the errors due to the shaft radius and the misalignment between the shaft and probe centerlines are analyzed, and an in-situ calibration tool, which can be conveniently used for calibration independent of the shaft curvature and material, is introduced.

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Development of Kinematic Calibration System for a Parallel-typed Machining Center Tool (병렬기구형 공작기계의 보정 시스템 개발)

  • Kim, Tae-Sung;Park, Kun-Woo;Yoon, Tae-Sung;Lee, Min-Ki
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.521-526
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    • 2001
  • This research develops a low-cost and high accurate kinematic calibration method for a parallel typed machining center tool. A planar table is used for a mechanical fixture restricting the platform to place at the constrained pose and a low-cost and high accurate digital indicator is employed for a device checking if the constrained movement is satisfied within the established range. The kinematic parameters calibrated with respect to a single plane aren't influenced from the misalignment of the plane. A parameter observability is successfully obtained even through one planar constraint, which guarantees that the kinematic parameters is estimated by minimizing the cost function.

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A Study on the Analysis of Transmission Errors of Spiral Bevel Gears (스파이럴 베벨기어의 전동오차 해석에 관한 연구)

  • Shin, Gwe-Su;Lee, Kee-Hyung;Chae, Hee-Chang
    • Journal of the Korean Society for Precision Engineering
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    • v.9 no.4
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    • pp.78-89
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    • 1992
  • The most important criteria of quality of meshing and contact of gears are the low level of noise and the sufficient dimensions and location of the contact. A new approach for determination of machine-tool settings for spiral bevel gears is proposed. The proposed settings provide a function of transmission errors, the desired location and orientation of contact. The function is able to absorb piece-wise linear functions of transmission errors that are caused by the gear misalignment and to reduce the gear noise. The determination of pinion machine-tool settings is based on the local synthesis of gears. A computer program for simulation of meshing bearing contact and determination of transmission errors for misaligned has been developed.

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