• Title/Summary/Keyword: Tool dynamometer

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A Study on the Cutting Forces and Tool Deformation when Flat-ended Pocket Machining (평엔드밀 포켓가공시 절삭력과 공구변형에 관한 연구)

  • Choi, Sung-Yun;Kwon, Dae-Gyu;Park, In-Su;Wang, Duck-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.2
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    • pp.28-33
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    • 2017
  • Recently, the operation of precision pocket machining has been studied for the high speed and accuracy in industry to increase production and quality. Moreover, the demand for products with complex 3D free-curved surface shapes has increasing rapidly in the development of computer systems, CNC machining, and CAM software in various manufacturing fields, especially in automotive engineering. The type of aluminum (Al6061) that is widely used in aerospace fields was used in this study, and end-mill down cutting was conducted in fillet cutting at a corner with end-mill tools for various process conditions. The experimental results may demonstrate that the end mill cutter with four blades is more advantageous than that of the two blades on shape forming in the same condition precise machining conditions. It was also found that cutting forces and tool deformation increased as the cutting speed increased. When the tool was located at $45^{\circ}$ (four locations), the corner was found to conduct the maximum cutting force rather than the start point of the workpiece. The experimental research is expected to increase efficiency when the economical precision machining methods are required for various cutting conditions in industry.

Detection of Chatter using Wavelet Transform (웨이브렛 변환을 이용한 채터 검출)

  • Oh, Sang-Lok;Chin, Do-Hum;Yoon, Moon-Chul;Ryoo, In-Ill;Ha, Man-Kyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.2
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    • pp.32-38
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    • 2004
  • The chatter behaviour in endmilling is a complex and nonlinear phenomenon, so it is very difficult to detect and diagnose this chatter phenomenon, This paper presents new method for the detection of chatter in endmilling operation based on the wavelet transform. In this paper, the fundamental property of the wavelet transform is reviewed by comparing the spectrum of other algorithm such as FFT. This result using wavelet transform shows the possibiling of the chatter detection in endmilling operation.

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An Analytical Study on Torsional Excitation Force of an Engine and Propeller Shaft (엔진과 추진축의 비틀림 가진력에 관한 해석적 연구)

  • Kim, Byoung-Sam;Chang, Il-Do;Rhee, Bong-Goo;Mun, Sang-Don
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.3
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    • pp.1-7
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    • 2007
  • Torque fluctuation of an engine and angular velocity variation of a propeller shaft are the main excitation sources in a vehicle driveline. This paper presents the mechanism of these excitation sources. An equivalent model of the engine system and propeller shaft system is constructed to simulate the excitation phenomena. The analytical model contains the geometrical and dynamic mechanism. Combustion pressure of the cylinder is measured from dynamometer. The computer simulation is carried out by commercial program package. Results of the simulations show the characteristics of the torsional excitation source of the driveline.

Parameter Design of The Magnet Gear with A Closed Magnetic Path (자기 폐회로를 갖는 마그네트 기어의 변수 설계)

  • Jung, Kwangsuk
    • Journal of Institute of Convergence Technology
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    • v.5 no.2
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    • pp.7-12
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    • 2015
  • A novel topology for the magnet gear is proposed in this study. Differently from the existing methods, both sides of magnet array in this topology are used, resulting in increasing the efficiency of the mechanism. The closed magnetic path between the magnetic elements decreases the leakage flux, so the interlinking magnetic flux through the air-gap is focused and intensified. This paper discusses the dominant parameters of the proposed magnet gear influencing the resulting transmission torque. The parameters are designed from the sensitivity analysis using the commercial FEM analysis tool. And, the test setup for verifying the performance of the system is described.

Cutting Characteristic of SNCM420H steel for Ship Engine Supply Unit (선박엔진의 Supply Unit용 SNCM420H의 절삭특성)

  • Choi, Won-Sik;Sung, Bong-Soo;Kang, Chang-Won;Mun, Hee-Joon;Kwon, Ju-Ri
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.5
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    • pp.631-636
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    • 2010
  • SNCM420 steel is one of the cam shaft materials which are used in the supply unit for ship engine cam shaft. In this study the assessment of cutting behavior was conducted for the SNCM 420 steel and SM45C steel with various cutting conditions as depth of cut 0.5, 1.0, 1.5, 2.0mm and feed rate 0.1~0.3m/rev. The controlled chip was produced in feed rate 0.2, depth of cut 1.0 for SNCM420 and feed rate 0.2, depth of cut 2.0 for SM45C. There is no difference cutting force between SM45C and SNCM420 steels.

A Study on individual Diesel Particles by SEM/EDX (SEM/EDX를 이용한 디젤 분진의 입자별 분석)

  • 김혜진;이종태;김동술
    • Journal of Korean Society for Atmospheric Environment
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    • v.15 no.2
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    • pp.175-182
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    • 1999
  • Scanning electron microscopy (SEM) has played an important role in receptor modeling area because it is a powerful tool for characterizing individual particles. The purpose of the study was to classify individual diesel particles base on statistical analysis and image analysis by SEM/EDX (energy dispersive x-ray analyser). The diesel particles were sampled by both a modified CVS 75 mode and a high speed mode with a chassis dynamometer. The SEM/EDX system provides various physical parameters including particle's particle diameter and chemical information. Thus density and mass of the diesel particle were estimated cased on its chemical composition and further fractal dimensions of the diesel particle were obtained by the Hurst exponent method. The fractal dimension in the sample of modified CVS 75 mode was higher than the high speed mode. Finally, mass fractions for a diesel vehicle as a source profile were estimated cased on a particle class concept.

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Impact of Combined Muscle Strength and Proprioceptive Exercises on Functional Ankle Instability

  • Kim, Ki Jong
    • Journal of International Academy of Physical Therapy Research
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    • v.4 no.2
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    • pp.600-604
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    • 2013
  • The purpose of this study was to implement a program of combined muscle stregth and proprioceptive exercises and to examine the impacts of these exercises on functional ankle instability(FAI). Experiments were conducted with 30 adult males and females in their 20s, and the exercise programs were implemented three days per week for four weeks. FAI was defined as a feeling of giving way after an ankle sprain and having a Cumberland ankle instability tool score of 24 points or less. The study subjects were randomly assigned to either a control group, a muscle-strengthening exercise group, or a combined muscle-strengthening and proprioceptive exercise group consisting of 10 subjects each. A Biodex isokinetic dynamometer was used to assess the subjects'ankle strength at selected speeds of $60^{\circ}/sec$ and $120^{\circ}/sec$. The peak torque % body weight showed significant differences in plantar flexion, dorsiflexion, inversion, and eversion. There were also significant differences in proprioception. The results suggest that applying combined muscle-strength and proprioceptive exercises to subjects with FAI is a more effective intervention than applying only muscle-strengthening exercises.

Grinding Characteristics of Diamond Burs in Dentistry (AE에 의한 치과용 다이아몬드 버의 연삭가공 특성)

  • 이근상;임영호;권동호;소의열
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.3
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    • pp.76-82
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    • 1999
  • This study was carried out to verify finding performance of dental diamond bur and investigate the possibility of AE application in density field. Work pieces were made of acryl and bovine respectively for the experiments in this study. Grinding test was conducted to get the data of grinding resistance and specific finding energy of low different types of diamond bur by using tool dynamometer. AE signal was acquired to verify grinding process in the AE measuring system. AErms value was increased as the grinding velocity and depth were increasing, but it decreased as the feed rate was increasing. The case of the small value of AE signal is due to abnormal grinding in D type diamond bur. By analyzing AErms start and finish time of grinding working, abnormal grinding state can be confined. Abnormal state can be found through the behavior of AE signal in the finding working. As a result, it is expected that forecast of abnormal state is possible using AE equipments under real time process.

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Study for Performance Evaluations of the AC Servo Motor Made in Korea (국산 AC 서보모터의 성능평가를 위한 연구)

  • Kong, Jae-Hyang;Park, Kwang-Ho;Yoon, Joon-Yong;Kwon, Woo-Chul
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.1
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    • pp.19-25
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    • 2007
  • Items and methods of synchronous type AC servo motor's performance evaluation were researched. Through the research, nine items of performance evaluations were selected from study of IEC standards and domestic technical reports. Using the proposed evaluation items and methods, performance evaluations were carried out into two domestic products and one foreign product for analysis of what results means. The results show that the proposed items of performance evaluations are reasonable and proper for performance evaluations of AC servo motors.

A Study on the Signal Process of Cutting Forces in Turing Process and it's Application (l) -Chip Form monitoring through the Signal Process using Cutting Forces- (선삭가공에 있어서 절삭저항의 신호처리와 그 응용에 관한 연구 (l) -절삭저항의 신호처리에 의한 Chip Form 감지-)

  • Kim, Do-Young;Nam, Gung-Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.6 no.4
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    • pp.61-70
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    • 1989
  • A new analytical method is proposed to monitor the chip form of cutting forces applying the techinque of signal process. Cutting experiments are carried out under various cutting conditons and cutting forces are measured in-processing through Tool Dynamometer. In this report, auto-correlation functions, frequency characteristics of dynamic force, high frequency distribution and Peak/RMS values are calculated from the measured cutting forces, and the concept of method is also discussed. The experimental results show that six types of the form of chips are possible to classify from the signal of cutting forces not related to cutting conditions.

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