• 제목/요약/키워드: Tool Measuring System

검색결과 389건 처리시간 0.025초

절삭가공중의 공구수명검출 시스템 개발에 관한 연구 (A Study on the Tool Life Detection System in Cutting Process.)

  • 김정두;최종순
    • 기술사
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    • 제21권4호
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    • pp.6-11
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    • 1988
  • The study on the progress of automatic machining system has been active centering at the CNC machine tools recently to lead the applied production technology like unmaned machining to the practical level, and to make these application more efficient, they require detective method for tool wear and breakage while machining. In this study chiefly on turning, first derive cutting force about the tool surface by the cutting resistant sensor and with which change into electric signal and compare with the standards to make the tool life detection system to let know the tool life and study its application; the cutting resistance detected by the cutting resistant sensor has increased to the level of standards, the measuring system which can decide whether we change tools on the basis of comperative circuit is shown to be very reliable model for cutting tool life detection system.

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자종공무마모계측시스템개발 (System Development for Automatic Tool Wear Measurement)

  • Kim, Y.I.
    • 한국정밀공학회지
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    • 제11권6호
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    • pp.185-199
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    • 1994
  • This study has been performed to present a new automatic tool wear measurement by digital image processing. The purpose of this paper is to develop an automatic tool wear measuring system based on the image processing which can be applied to the quasi-real time measurement of the characteristics of insert tip in turning. Tool wear monitoring is one of the key-problems, for the development of control systems of modern unmanned factory which are not completely solved now. In oredr words at present complete qualitative and quantitative information on tool wear morphology is required, at least on the following aspects : flank wear, its dimensions and distribution on the maximum and mean values on VB pqrqmeter in the various zones of the wearland. crater wear, its main dimensions and values of KT parameters. This research has been performed to this technique made possible by designing a proper lighting system to the worn tool with following features : The flank wear is measured by observing the active cutting part from a proper direction and by lighting the wearland by a diffuser optic system. The crater wear is visualized by lighting the tool by a He-Ne gas laser system developed in this study. By means of this system it is research to evaluate classical parameters of tool wear and to have complete information about tool wear morphology.

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원통형 공작물 검사장치의 기계장치 설계 (Design of the Mechanical System for the Cylindrical Workpiece Inspection System)

  • 황현석;김갑순
    • 한국기계가공학회지
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    • 제18권2호
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    • pp.22-28
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    • 2019
  • In this study, we describe the mechanical design of the cylindrical workpiece inspection system which that can inspect the workpiece machined in the CNC lathe. The workpiece automatic measuring device is composed of a workpiece aligning mechanism, a workpiece diameter measuring mechanism, and a workpiece height measuring mechanism. If the workpiece machined on the CNC lathe is placed on the pedestal of the cylindrical workpiece inspection system, the workpiece aligning mechanism moves the workpiece to the diameter-measuring position and the height- measuring positions, and the diameter-measuring mechanism and the height- measuring mechanisms sequentially measure the diameter and the height of the workpiece. The cylindrical workpiece inspection system was designed and manufactured. The characteristic experiment was conducted to confirm the operation of the machine tool of the cylindrical workpiece inspection system. As a The result of the characteristic test shows that, the workpiece automatic measuring device operated safely.

영사식 3차원 형상 측정을 위한 격자무늬 생성장치에 관한 연구 (A study on the grid fringe generator for measurement of 3-D object)

  • 박윤창
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
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    • pp.170-175
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    • 1999
  • Noncontact measuring methodology of 3-dimensional profile using CCD camera are very attractive because of it's high measuring speed and its's high sensitivity. Especially, when projecting a grid pattern over the object the captured image have 3 dimensional information of the object. Projection moire extract 3-D information with another grid pattern in front of CCD camera. However phase measuring profilometry(PMP) obtain similar results without additional grid pattern. In this paper, new method for grid pattern generation system by polygonal mirror and Laser Diode. This system is applied the projection moire and the PMP.

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초경소재 선정을 위한 고속가공의 엔드밀 성능 평가 (Performance Evaluation on the Endmill of High Speed Machining for Selection of Tungsten Carbide (WC-Co) Material)

  • 권동희;김정석;김민욱;정영근;강명창
    • 한국분말재료학회지
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    • 제15권5호
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    • pp.359-364
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    • 2008
  • To satisfy the demand of higher cutting performance, mechanical properties with tungsten carbide (WC-Co) tool materials were investigated. Hardness and transverse rupture strength with WC grain size, Co content and density were measured. Compared to H, K, and S manufacture maker as tungsten carbide (WC-Co) tool materials were used for high-speed machining of end-milling operation. The three tungsten carbide (WC-Co) tool materials were evaluated by cutting of STD 11 cold-worked die steel (HRC25) under high-speed cutting condition. Also, tool life was obtained from measuring flank wear by CCD wear measuring system. Tool dynamometer was used to measure cutting force. The cutting force and tool wear are discussed along with tool material characteristics. Consequently, the end-mill of K, H manufacture maker showed higher wear-resistance due to its higher hardness, while the S maker endmill tool showed better performance for high metal removal.

기준물을 이용한 공작기계 위치오차 보정기술에 관한 연구 (A Study on the Error Compensation of Machine Tool Position Using Reference Artifact and On-Machine Probe)

  • 조남규;박재준;정성종
    • 대한기계학회논문집A
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    • 제25권9호
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    • pp.1317-1324
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    • 2001
  • In this paper, a methodology of geometrical error identification and compensation for NC machine tool position is developed. We propose a reference artifact with measuring the geometry of coordinate system for compensating linear scale error of NC machine. The coordinate system of the NC machine could be compensated successfully with the information obtained by measuring the reference artifact and our compensation algorithm. Monte Carlo simulation is used to evaluate coordinate referencing ability and, the uncertainties of the machine tool position is estimated and observed through the compensation process by simulation.

열간압연용 롤 정밀 측정시스템 개발 (Development of Precise Measuring System for Hot Strip Mill's Rolls)

  • 이성진;이영진
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 춘계학술대회 논문집
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    • pp.614-618
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    • 2002
  • In hot strip mills, Portable Roll Scanner (the portable roll surface temperature and profile measuring device) can be used to calibrate on-line Process models for strip crown and flatness by measuring the thermal expansion and wear profile of the rolls. And the surface temperature measurement can be used to optimize the roll cooling system. Portable Roll Scanner consists of the measuring device, which has two contact inductive distance transducers for roll profile measurement and one infrared Pyrometer for surface temperature measurement, and computer-based controller that is equipped with the measuring device. By the wireless data communication, the data is transferred to the memory of notebook for further analysis. After roll extraction from mills, Portable Roll Scanner measure the roll profile and surface temperature simultaneously along the work roll face and display the results in the TFT color monitor of notebook. Portable Roll Scanner is useful at mill-side and roll grinding shop.

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NC 공작기계용 대화형 측정 및 검사시스템 (An interactive measuring and inspection system for NC machine tools)

  • 김경돈;정성종
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1997년도 한국자동제어학술회의논문집; 한국전력공사 서울연수원; 17-18 Oct. 1997
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    • pp.1399-1402
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    • 1997
  • Design methodology of Interactuve Measuring Part Program Generating Tools(IMPPGT) realized on the FANUC 15MA using touch trigger probes and interactive macro functions of the CNC was described in this paper. Measuring G codes have been designed according to probe ste up, basic and applied inspection items by using measuring arguments. Menu driven measuring and inspection functions of the IMPPGT were studied and implemented on the CNC through the macro executor and ROM writer. Using the developed measuring G code system on the machine tool, untended measurement and inspection operation was able to be realized in precision FMS lines.

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3차원 자동 연마장치의 개발 (Development of 3 dimensional Automatic Polishing System)

  • 정윤교;김남우;문병준
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 춘계학술대회 논문집
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    • pp.314-318
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    • 2002
  • Recently, new polishing tool which was made by magnetic intelligent compound(Magic) was invented. The distribution of abrasives in this new tool can be controlled by magnetic field. Therefore, we can make a special polishing tool which has well arranged abrasives after cooling. In this study, 3 dimensional polishing machine was developed in order to polish complicated - shaped inner surfaces of molds. The performance of developed machine was investigated by measuring the roughness of polished surface using new polishing tool.

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공초점 원리를 이용한 표면 현상 측정 (Surface measurement using Confocal principle)

  • 송대호;유원제;강영준;김경석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.51-54
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    • 2000
  • The traditional surface measuring method using confocal principle requires much time to measure an object surface since it is a scanning tool. In this paper, the upgraded confocal microscope is introduced. It is also a scanning tool but it requires 2D-scanning while the traditional one requires 3D-scanning. It means the time for measuring is considerably reduced. In addition, the measuring system is configured to increase the efficiency of beam. He-Ne laser whose frequency is 632.8nm is used for the laser source. An example of measuring result through the upgraded confocal microscope is showed.

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