• Title/Summary/Keyword: Tool Interference Avoidance

Search Result 15, Processing Time 0.016 seconds

CL-data Optimization of 5-axis Face-milling Via C-space and Effective-radius Map (C-space 및 유효반경-맵을 이용한 5축 페이스 밀링의 공구자세 최적화에 관한 연구)

  • 박정환;이정근
    • Korean Journal of Computational Design and Engineering
    • /
    • v.7 no.1
    • /
    • pp.34-41
    • /
    • 2002
  • Five-axis NC machining, in general, is utilized in fabricating impellers, turbine blades, marine propellers that can be machined more effectively rather than three-axis machining. There have been many researches concerning tool interference avoidance, optimization of tool orientation. The C-space or Configuration-space was originated from the robotics area, which depicts interference-free joint-values in motion planning. In the paper we propose an optimizing scheme by which the maximum effective-radius of a face-milling cutter can be achieved for each CC(cutter-contact) point. Also the concept of a C-space for a CC point, the effective-radius map for 5-axis face-milling, and some illustrative examples of marine propeller machining, are presented.

Study on Efficient Frequency Guard Band Decision Rule for Interference Avoidance

  • Park, Woo-Chul;Kim, Eun-Cheol;Kim, Jin-Young;Kim, Jae-Hyun
    • Journal of electromagnetic engineering and science
    • /
    • v.9 no.4
    • /
    • pp.182-187
    • /
    • 2009
  • When we assign frequency resources to a new radio service, the existing services need not to be interfered with by the new service. Therefore, when we make a frequency assignment, a guard band is necessary to separate adjacent frequency bands so that both can transmit simultaneously without interfering with each other. In this paper, we propose an efficient frequency guard band decision rule for avoiding interference between radio services. The guard band is established based on the probability of interference in the previously arranged scenario. The interference probability is calculated using the spectrum engineering advanced Monte Carlo(MC) analysis tool(SEAMCAT). After applying the proposed algorithm to set up the frequency guard band, we can decide on the guard band appropriately because the result satisfies the predefined criterion.

Generation of 5-axis NC Data for Machining Turbine Blades by Controlling the Heel Angle (Heel angle 조정에 의한 터빈 블레이드의 5축 NC가공 데이터 생성)

  • 이철수;박광렬
    • Korean Journal of Computational Design and Engineering
    • /
    • v.4 no.2
    • /
    • pp.110-120
    • /
    • 1999
  • In general, turbine blades are usually machined on 5-axis NC machine. The 5-axis machining of sculptured surface offers many advantages over 3-axis machining including the faster material-removal rates and an improved surface finish. But it is difficult and time-consuming to generated interference-free 5-axis tool path. This paper describes research on the algorithm for generation of an interference-free 5-axis NC data for machining turbine blades. The approach, using the section profile derived from the intersection of cutting planes with a triangulated-surface approximation, includes (1) CL-data generation by detecting an interference-free heel angle (2) the calculation method for finding a adaptive feed-rate value, and (3) the inverse kinematics depending on the structure of 5-axis machine.

  • PDF

The Control Technology of Cutter Path and Cutter Posture for 5-axis Control Machining (5축가공을 위한 공구경로 및 자세 제어 기술)

  • Hwang, Jong-Dae;Lim, Eun-Seong;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.10 no.2
    • /
    • pp.1-8
    • /
    • 2011
  • 5-axis NC machining has a good advantage of the accessibility of tool motion by adding two rotary axes. It offers numerous advantages such as expanding machining fields in parts of turbo machineries like impeller, propeller, turbine blade and rotor, reasonable tool employment and great reduction of the set-up process. However, as adding two rotary axes, it is difficult to choose suitable machining conditions in terms of cutter path and cutter posture at a cutter contact point. Therefore in this paper, it is proposed to decide suitable machining condition through an experimental method such as adopting various cutter paths, cutter postures types. Also, in order to increase the efficiency of 5-axis machining, it is necessary to minimize the cutter posture changes and create a continuous cutter path while avoiding interference. This study, by using an MC-space algorithm for interference avoidance and an MB-spline algorithm for continuous control, is intended to create a 5-axis machining cutter path with excellent surface quality and economic feasibility. finally, this study will verify the effectiveness of the suggested method through verification processing.

A Study on Tool Interference Avoidance Using Solid Modeling Method (솔리드 모델링 기법을 응용한 공구간섭 제거에관한 연구)

  • 장동규;양균의
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1995.04b
    • /
    • pp.149-152
    • /
    • 1995
  • 금형 제작에는 금형의 형상을 모델링 하는 모델링 기법과 이 모델링 정보로부터 공구의 경고계획, 황삭, 정삭, 잔삭가공과 가공조건등의 여러 가지 고려해야 하는 사항이 많이 있다. 근래에 들어 금형은 그 기능적인 측면뿐 아니라 미적 감각까지 만족시키는 심미안적인 측면이 많이 고려되고 있으며 CAD/CAM 소프트웨어, CNC, 머시닝 센터등릉 이용한 기술 집약적인 생 산체제로 변화하는 실정이며 금형의 생산성 향상 및 납기단축에 중점을 두고 있다. 본 연구에서는 이러한 공구간섭의 배경 을 바탕으로 하여 해석적 복합곡면에서 간섭이 발생하는 부위를 솔리드 모델링 기법을 응용하여 빠르게간섭역을 찾고 찾아진 간섭역에서의 공구간섭 현상을 검사하고 제거하고자 한다. 이러한 방법은 공구간섭검사에 필요한 계산시간을 단축하고 소요 되는 기억용량의 소모를 줄일 수 있으며 나아가 실시간 가공에도 적용할 수 있으리라 본다.

  • PDF