• Title/Summary/Keyword: Tool Geometry

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Cutting Force Prediction in Single Point Diamond Turning (정밀 선삭 가공 과정의 절삭력 예측모델)

  • 윤영식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.6
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    • pp.1456-1464
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    • 1993
  • The achievable machining accuracy depends upon the level of the micro-engineering, and the dimensional tolerances in the order of 10 nm and surface roughness in the order of 1 nm are the accuracy targets to achieved today. Such requirements cannot be satisfied by the conventional machining processes. Single point diamond turning is one of the new techniques which can produce the parts with such accuracy limits. The aims of this thesis are to get a better understanding of the complex cutting forces. A cutting model for describing the influence of cutting conditions (cutting speed, feedrate and depth of cut), material properties of the workpiece and tool geometry has been proposed after estimating the two cutting force models-the Recht model and the Dautzenberg model. The experiments with Al-alloy workpieces, which have been carried out in order to estimate the models, show that the proposed model in this thesis is better than the two models. As the depth of cut and feedrate are increased in the operations settings (depth of cut 8-100$\mu{m}$, feedrate 8-140$\mu{m}$/rev, and cutting speed 8 m/sec), the relation of dimensionless cutting forces from experiments are similar to the proposed model. With the undeformed chip area of $30-80{\times}10^{2}$\mu{m}^2$, the experimental cutting forces accord with the force prediction.

A COMPARISON STUDY OF SPACE RADIATION DOSE ANALYSIS PROGRAMS: SPENVIS SECTORING TOOL AND SIGMA II

  • Chae Jongwon
    • Bulletin of the Korean Space Science Society
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    • 2004.10b
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    • pp.347-350
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    • 2004
  • A space radiation analysis has been used to evaluate an ability of electronic equipment boxes or spacecrafts to endure various radiation effects, so it helps design thicknesses of structure and allocate components to meet the radiation requirements. A comparison study of space radiation dose analysis programs SPENVIS Sectoring Tool (SST) and SIGMA II is conducted through some structure cases, simple sphere shell, box and representative satellite configurations. The results and a discussion of comparison will be given. A general comparison will be shown for understanding those programs. The both programs use the same strategy, solid angle sectoring with ray-tracing method to produce an approximate dose at points in representative simple and complex models of spacecraft structures. Also the particle environment data corresponding to mission specification and radiation transport data are used as input data. But there are distinctions between them. The specification of geometry model and its input scheme, the assignment of dose point and the numbers, the prerequisite programs and ways of representing results will be discussed. SST is a web-based interactive program for sectoring analysis of complex geometries. It may be useful for a preliminary dose assessment with user-friendly interfaces and a package approach. SIGMA II is able to obtain from RSICC (Radiation Safety Information Computational Center) as a FOR-TRAN 77 source code. It may be suitable for either parametric preliminary design or detailed final design, e.g. a manned flight or radiation-sensitive component configuration design. It needs some debugs, recompiling and a tedious work to make geometrical quadric surfaces for actual spacecraft configuration, and has poor documentation. It is recommend to vist RSICC homepage and GEANT4/SSAT homepage.

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Development of models for measuring track irregularities using accelerometers (가속도계를 이용한 궤도틀림 측정용 모델의 개발)

  • Lee, Jun-Seok;Choi, Sung-Hoon;Kim, Sang-Soo;Kim, Seog-Won
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.303-310
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    • 2011
  • This paper is focused on development of models for measuring lateral and vertical track irregularities from corresponding accelerometers of an in-service high-speed train. Generally, the track irregularity was measured by a special railway inspection vehicle or system with contact or non-contact sensors. However, the sensors are very expensive and vulnerable to a harsh environment. Displacement estimation from an inertial measurement unit and its wave-band filtering was already developed in the previous study, and it was found that their results included not only the track irregularities but also other information such as phase delay of the applied filters, and suspension and conicity of the wheel. To identify the track irregularities from those results, a compensation filtering method was proposed. Each directional compensation filter was derived by using a system identification method with the estimated directional displacement as input and the corresponding track irregularities as output. In this paper, they are integrated into a model for each direction and applied to the measured lateral and vertical acceleration data from the axle-box and bogie of an in-service high-speed train. Their results are compared with the data from the track geometry measurement system. From the comparison, the proposed models are a useful tool for the measurement of the track irregularities using accelerometers of in-service high-speed trains.

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Optical 3D Spectroscopic Survey on Gas Outflows in Type 2 AGNs

  • Bae, Hyun-Jin;Woo, Jong-Hak;Karouzos, Marios;Gallo, Elena;Shen, Yue;Flohic, Helene
    • The Bulletin of The Korean Astronomical Society
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    • v.40 no.1
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    • pp.74.2-74.2
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    • 2015
  • Strong outflows from active galactic nuclei (AGNs) may play a crucial role in galaxy evolution. Integral-field spectroscopy (IFS) is the most powerful tool to study the detailed kinematics of AGN outflows. We present the on-going optical 3D spectroscopic survey of ionized gas outflows. Type 2 AGN sample is uniquely selected from SDSS DR7 with a luminosity-limit (i.e., L[O III] > $10^{41.5}erg/s$) as well as strong kinematic signatures of ionized gas outflows ([O III] velocity shift > ~200 km/s or [O III] velocity dispersion (FWHM) > 1000 km/s), defining an extremely rare population (< ~0.5%). Thus, these AGNs with strong outflow signatures are one of the best suites for investigating AGN feedback. The IFS observations cover several kpc scales for the central region of the host galaxies, providing a detailed information of the kinematics and geometry of the gas outflows. In this contribution, we report the current status of the survey and the preliminary results on gas kinematics of 18 AGNs, based on the Magellan/IMACS-IFU and the VLT/VIMOS data.

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Effect of design factors on the performance of heat exchanger with a slit fin (슬릿휜형 열교환기의 성능에 대한 설계인자의 영향)

  • Yun, J.Y.;Lee, K.S.;Kim, H.Y.;Kang, H.C.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.9 no.2
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    • pp.210-220
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    • 1997
  • This study is to systematically analyze the effect of various kinds of design parameters on heat transfer and pressure drop characteristics of heat exchanger with a slit fin. TAGUCHI method, known to us as a very reasonable tool in the parametric study, is employed in the present work. Experimental factors have been limited to seven cases, considering the production of sample and the cost. The 18 kinds of large scale models are made by compounding level on each factor and the heat transfer and flow characteristics on each model has been analyzed. The present results allow us to be able to quantitatively estimate the various parameters affecting the heat exchanger performance, and main factors for an optimum design of a heat exchanger have been selected. The optimum design value on each parameter was presented and the reproducibility on the results was guaranteed.

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Wing Design Optimization for a Long-Endurance UAV using FSI Analysis and the Kriging Method

  • Son, Seok-Ho;Choi, Byung-Lyul;Jin, Won-Jin;Lee, Yung-Gyo;Kim, Cheol-Wan;Choi, Dong-Hoon
    • International Journal of Aeronautical and Space Sciences
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    • v.17 no.3
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    • pp.423-431
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    • 2016
  • In this study, wing design optimization for long-endurance unmanned aerial vehicles (UAVs) is investigated. The fluid-structure integration (FSI) analysis is carried out to simulate the aeroelastic characteristics of a high-aspect ratio wing for a long-endurance UAV. High-fidelity computational codes, FLUENT and DIAMOND/IPSAP, are employed for the loose coupling FSI optimization. In addition, this optimization procedure is improved by adopting the design of experiment (DOE) and Kriging model. A design optimization tool, PIAnO, integrates with an in-house codes, CAE simulation and an optimization process for generating the wing geometry/computational mesh, transferring information, and finding the optimum solution. The goal of this optimization is to find the best high-aspect ratio wing shape that generates minimum drag at a cruise condition of $C_L=1.0$. The result shows that the optimal wing shape produced 5.95 % less drag compared to the initial wing shape.

A Progressive Automated-Process Planning and Die Design and Working System for Blanking or Piercing and Bending of Sheet Metal Product (박판제품의 블랭킹 및 피어싱과 굽힘 가공을 위한 순차이송용 공정 및 금형 설계와 가공자동화 시스템)

  • Choe, Jae-Chan;Kim, Chul
    • Transactions of Materials Processing
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    • v.7 no.3
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    • pp.246-259
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    • 1998
  • This paper describes a research work of developing a computer-aided design and manufacturing of irregular shaped sheet metal product for blanking or piercing and bending operations. An approach to the system is based on the knowledge-based rules. Knowledge for the system is formulated from plasticity theories experimental results and the empirical knowledge of field experts, This system has been written in AutoLISp on the AutoCAD and in customer tool kit on the SmartCAM with a personal computer and is composed of nine modules which are input and shape treatment, flat pattern-layout, pro-processor module. Based on the knowledge-based rules, the system is designed by considering several factors, such as material and thickness of product complexities of blank geometry and punch profile sheet metal to give flat pattern and automatically account for the adjustment of bending allowances to match tooling requirements by checking dimensions and generating NC data automatically according to drawings of die-layout module. Results carried out in each module will provide efficiencies to the designer and the manufacturer of blanking or piercing and bending die in this field.

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Analytical Solution for Transient Temperature Distribution in Fillet Arc Welding (필릿 용접 공정에서 온도 분포 예측을 위한 해석적 모델)

  • 정선국;조형석
    • Journal of Welding and Joining
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    • v.13 no.2
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    • pp.68-81
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    • 1995
  • This paper presents an analytical solution to predict the transient temperature distribution in fillet arc welding. The analytical solution is obtained by solving a transient three -dimensional heat conduction equation with convection boundary conditions on the surfaces of an infinite plate with finite thicknesses, and mapping an infinite plate onto the fillet weld geometry with energy equation. The electric arc heat input on fillet weld and on infinite plate is assumed to have a traveling bivariate Gaussian distribution. To check the validity of the solution, GTA and FCA welding experiments were performed under various welding conditions. The actual isotherms of the weldment cross - sections at various distances from the arc start point are compared with those of simulation result. As the result shows a satisfactory accuracy, this analytical solution can be used to predict the transient temperature distribution in the fiIIet weld of finite thickness under a moving bivariate Gaussian distributed heat source. The simplicity and short calculation time of the analytical solution provides rationales to use the analytical solution for modeling the welding control systems or for an optimization tool of welding process parameters.

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A Study on the Improvment of Engine Performance Simulation Using Multi-Length-Scale Model and MOC (특성곡선법과 다중길이 척도법을 이용한 가솔린 기관의 기관성능시뮬레이션 개선에 관한 연구)

  • 김철수
    • Journal of Advanced Marine Engineering and Technology
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    • v.25 no.3
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    • pp.605-616
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    • 2001
  • Generally, there are two methods in researching internal combustion engines. One is by experimental research and the other is by computer simulation. The experimental research has many merits that researchers can get data for engine performance, but it has also some demerit of cost and time. If there is an engine simulation code with accuracy for the solution, it is very convenient to predict the performance and optimum design value of the engine. In this study, engine performance simulation program has been improved to predict the transient variation of properties of gas in cylinder, intake and exhaust manifolds, There total program code was developed to calculate the pressure, flame factor and turbulent intensity, As a result of present study, the authors could predicted the in-cylinder pressure, intake manifold pressure and the engine performance in various conditions. The authors also could easily prepare the tool if optimum design of manifold and in-cylinder geometry.

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Optimization Design of Hydrofoil Shape and Flapping Motion in AUV(Autonomous Underwater Vehicle) (플래핑 운동을 적용한 자율무인잠수정(AUV)의 날개형상 및 운동 최적설계)

  • Kim, Il-Hwan;Choi, Jung-Sun;Park, Kyung-Hyun;Lee, Do-Hyung
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.1
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    • pp.24-31
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    • 2013
  • The motion of living organisms such as birds, fishes, and insects, has been analyzed for the purpose of the design of MAV(Micro Air Vehicle) and NAV(Nano Air Vehicle). In this research, natural motion was considered to be applied to the determination of the geometry and motion of AUV(Autonomous Underwater Vehicle). The flapping motion of a number of hydrofoil shapes in AUV was studied, and at the same time, the optimization of the hydrofoil shape and flapping motion was executed that allow the highest thrust and efficiency. The harmonic motion of plunging and pitching of NACA 4 digit series models, was used for the numerical analysis. The meta model was made by using the kriging method in Optimization method and the experimental points of 49 were extracted for the OA(Orthogonal array) in DOE(Design of experiments). Parametric study using this experimental points was conducted and the results were applied to MGA(Micro Genetic Algorithm). The flow simulation model was validated to be an appropriate tool by comparing with experimental data and the optimized shape and motion of AUV was turned out to produce highest thrust and efficiency.