• Title/Summary/Keyword: Tool Fracture

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A Study on the Residual Stresses by the Hole Drilling Measuring in the WeldZone (용접부의 천공 측정법에 의한 잔류 응력에 관한 연구)

  • NamKoong, Chai-Kwan
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.3
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    • pp.115-121
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    • 2008
  • A knowloedge of the residual stress distribution at circumferential welds can increase the prediction accuracy of a fracture assessment in pipe lines. In this study, in order to predict the residual stress distribution in the circumferential butt-welded pipes were measured, using the hole-drilling strain gauge method. Their practical applications were performed in to two kinds of pipes. As the results, the following characteristics were found. On the inner surface of pipes, the circumferential and axial residual stresses were both tensile near the center line of welding and both of them changed from tensile to compressive as the distance from the center line increased. On the outer surface, however, the circumferential residual stress was shown to be tensile wile the axial residual stress was compressive near the center line of welding, and later they were revered at the region far away from the centerline.

A novel approach for predicting lateral displacement caused by pile installation

  • Li, Chao;Zou, Jin-feng;Li, Lin
    • Geomechanics and Engineering
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    • v.20 no.2
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    • pp.147-154
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    • 2020
  • A novel approach for predicting lateral displacement caused by pile installation in anisotropic clay is presented, on the basis of the cylindrical and spherical cavities expansion theory. The K0-based modified Cam-clay (K0-MCC) model is adopted for the K0-consolidated clay and the process of pile installation is taken as the cavity expansion problem in undrained condition. The radial displacement of plastic region is obtained by combining the cavity wall boundary and the elastic-plastic (EP) boundary conditions. The predicted equations of lateral displacement during single pile and multi-pile installation are proposed, and the hydraulic fracture problem in the vicinity of the pile tip is investigated. The comparison between the lateral displacement obtained from the presented approach and the measured data from Chai et al. (2005) is carried out and shows a good agreement. It is suggested that the presented approach is a useful tool for the design of soft subsoil improvement resulting from the pile installation.

An experimental study on the unequal thickness joint using FSW with $4mm^{t}$ and $6mm^{t}$ Al 6061 T6 plates (Al 6061 T6 합금의 이두께 마찰교반 용접에 관한 연구)

  • Ryu, Deok-Hui;Kim, Jae-Seong;Jin, Hyeong-Guk;Lee, Jae-Hun;Lee, Bo-Yeong
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.223-225
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    • 2005
  • In order to demonstrate the friction stir weldability of the Al 6061 T-6 unequal thickness joint and determine optimum welding parameters, the relations between welding parameters and properties of the joints have been studied in this paper. The experimental results showed that the tensile properties of the joints are affected by the welding heat inputs and tool shape. In this study, the maximum ultimate strength of the as-welded joint is equivalent to 78% and 18hour aged joint is equivalent to 93% that of the base metal. Though the voids-free joints are fractured at the thermally affected zone on the advancing side, the fracture occurs at the weld center when the void defects exist in the joints.

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A Study on the Determination of Diamond Wheel Life in Ceramic Grinding (세라믹 연삭에서 다이아몬드 휠의 수명 판정에 관한 연구)

  • 임홍섭;유봉환;소의열;이근상;사승윤
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.308-313
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    • 2002
  • In order to investigate the characteristics of grinding and diamond wheel grinding ceramic materials, grinding resistance, surface roughness of worked surface and image of grinding wheel were acquired using experimental method. Through the experiments, this makes it possible to observe grinding wheel behavior by grinding resistance, surface roughness and cutting edge ratio. In case of A1$_2$O$_3$, cutting edge ratio is begger than that of ZrO$_2$and Si$_3$N$_4$. That's because A1$_2$O$_3$has a characteristics of low fracture toughness and bending stress.

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A Behavior of the Crack Propagation between Holes or Another Materials on the Panel (판재에 있는 구멍 또는 이종재료 사이에서의 크랙 전파 거동)

  • Cho Jae-ung;Han Moon-sik
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.264-271
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    • 2005
  • This study investigates the behavior of fatigue crack propagating between holes or holes filled with another materials. When holes or the holes bonded with another materials exist near center crack symmetrically, crack propagation rate is influenced by the bonding force of brazing part and the elastic modulus ratio of another material to matrix. It is experimentally and analytically confirmed that the center crack stops when its tip reaches near the center line of the holes and a small crack is initiated from the boundaries of holes or the holes filled with another materials and it propagates to final fracture. The mechanical behaviors of center crack near another materials are also investigated.

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A Study on the Improvement of the Durability of Drive Plate in Automobiles by Shot Peening (쇼트피닝 가공에 의한 자동차용 Drive Plate의 내구성 향상)

  • Cheong Seongkyun;Lee Kookjin;Lee Dongsun;Lee Jaeheon
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.191-196
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    • 2005
  • The effects of shot peening on the fatigue strength of SK-5M steel is investigated by experiment. The shot peening process is investigated optimum peening condition by changing impeller speed and exposure time. Bending fatigue test is accomplished to investigate the effect of optimum peening condition on the fatigue characteristics. As exposure time is increased, fatigue life in high stress is increased in early stage, become the maximum from 60 to 100 seconds, and then is decreased. Observing fracture surface through SEM after fatigue test, we can see clear configuration of cracks and peening layer.

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A Behavior of the Crack Propagation between Holes or Another Materials on the Panel (판재에 있는 구멍 또는 이종재료 사이에서의 크랙 전파 거동)

  • Han Moon-Sik;Cho Jae-Ung
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.6
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    • pp.74-82
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    • 2005
  • This study investigates the behavior of fatigue crack propagating between holes or holes filled with another materials. When holes or the holes bonded with another materials exist near center crack symmetrically, crack propagation rate is influenced by the bonding force of brazing part and the elastic modulus ratio of another material to matrix. It is experimentally and analytically confirmed that the center crack stops when its tip reaches near the center line of the holes and a small crack is initiated from the boundaries of holes or the holes filled with another materials and it propagates to final fracture. The mechanical behaviors of center crack near another materials are also investigated.

Analysis of Crack Behavior of Brazed Interface in Dissimilar Materials using BEM (이종재 브레이징 계면에서의 균열거동 해석)

  • 오환섭;김시현;김성재;양인수
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.6
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    • pp.91-97
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    • 2002
  • Applications of brazing in the studying fields such as high-speed machining are very increasing in various industry fields. Therefore, applying to the fracture mechanics by numerical analysis method is very important to analyse the crack problem dissimilar materials in brazed interface. In this study, stress intensity factor(SIF) is analysed to investigate crack behavior on the crack tip of dissimilar materials in brazed interface such as a hardmetal and a HSS by two dimensional(2-D) BEM. Kelvin's solution was used as a fundamental solution in BEM analysis and stress extrapolation method was used to determine SIF.

A Study on the Corrosion Fatigue Fracture of U-notch Radius (U-노치반경에 따른 부식피로 파괴거동)

  • 이장규;윤종희;인승현;우창기;신관수;최양호;박성완
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.58-63
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    • 2002
  • This study has performed rotary bending fatigue testing that smooth specimen using SM45C materials and notched specimen whose radii were R6, R4 and R2, were processed in 3% NaCl aqueous solutions or in the air. The results are as followed; 1. In the air fatigue limit at 10$^{7}$ cycles remarkably reduced as notch radius goes small. 2. In 3% NaCl aqueous solution fatigue strength at 10$^{6}$ cycles also had large range of reduction as notch radius goes small. 3. Comparing fatigue strength in the air, fatigue strength at 10$^{6}$ cycles in 3% NaCl aqueous solution reduced by 46.2% at smooth specimen, 55.3% at R6 notch radius, 45.8% at R4 and 39.7% at R2 respectively. 4. The reason that fatigue strength reduced in the reduction of notch radius sire was because the surface of notch exposed in corrosion was small and consequently it was less corroded.

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Quantitative Evaluation of Fatigue Strength in Ductile Cast Iron by Extreme Value Distribution (극치통계에 의한 구상흑연주철재의 피로강도의 정량적 평가)

  • 윤명진
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.6
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    • pp.42-47
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    • 2001
  • In this study, fatigue limit of ductile cast iron is evaluated based on phenomena of the microscopic observation, such as matrix structure, spheroidal ratio, size of graphite and distribution. Three different ferrite-pearlite matrix structure, GCD 45-), GCD 50, GCD 60 series, all of which contain more than 70% spheroidal ratio of graphite, were used to obtain the correlation between maximum size of graphite and fatigue strength. It was concluded as fellows. (1) In Ductile cast iron of ferrite-pearlite matrix, the fatigue limit of GCD 60 series with 73% pearlite structure was the highest. (2) From observation of the starting point of crack of all specimens, it is noted that the crack initiates, in graphite, goes through ferrite and propagates into pearlite. (3) A good quality of Ductile cast iron used in this experiment can be checked from uniformly distributed graphite. The negligible interaction effect between graphites was verified by microscopic observation and fracture mechanics investigation in surface and interior of the specimen.

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