• Title/Summary/Keyword: Tool Distance

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The effect of tool length on distance compression to the pointed object (도구의 길이가 가리키는 대상까지의 거리압축에 미치는 영향)

  • Hong, Seongkyun;Kim, ShinWoo;Li, Hyung-Chul O.
    • Korean Journal of Cognitive Science
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    • v.29 no.1
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    • pp.17-38
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    • 2018
  • The purpose of present study was to examine whether the perceived distance is compressed to different extent according to the length of the tool in the object that is not reachable even when using the tool, and whether the perceived distance is compressed according to the tool length only in the object being pointed. In Experiment 1, we found by measuring the egocentric distance that the length of the tool causes the distance to the target to be closer to that of the object placed at a far distance. In Experiment 2, we found by measuring the egocentric distance that when the operated object and the non-operated object coexisted in the visual field, the length of the tool does not affect the distance perception to the non-pointed object. In Experiment 3, we found that the tool length affects only the distance perception of the operated object by measuring the exocentric distance which is the distance between the operated object and the target in the same environment as Experiment 2. The results of present experiment suggest that the compression of the perceived distance occurs at a distance that can not be reached by using the tool, and that the compression of the perceived distance is limited to the pointed object.

Machining Tool Path Generation for Point Set

  • Park, Se-Youn;Shin, Ha-Yong
    • International Journal of CAD/CAM
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    • v.8 no.1
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    • pp.45-53
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    • 2009
  • As the point sampling technology evolves rapidly, there has been increasing need in generating tool path from dense point set without creating intermediate models such as triangular meshes or surfaces. In this paper, we present a new tool path generation method from point set using Euclidean distance fields based on Algebraic Point Set Surfaces (APSS). Once an Euclidean distance field from the target shape is obtained, it is fairly easy to generate tool paths. In order to compute the distance from a point in the 3D space to the point set, we locally fit an algebraic sphere using moving least square method (MLS) for accurate and simple calculation. This process is repeated until it converges. The main advantages of our approach are : (1) tool paths are computed directly from point set without making triangular mesh or surfaces and their offsets, and (2) we do not have to worry about no local interference at concave region compared to the other methods using triangular mesh or surface model. Experimental results show that our approach can generate accurate enough tool paths from a point set in a robust manner and efficiently.

A Study on the Precision Cutting Characteristics by the Diamond Tool on the Cutting Distance (다이아몬드 공구의 절삭거리에 따른 정밀가공 특성 연구)

  • Yu, Ki-Hyun;Cheong, Chin-Yong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.5
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    • pp.127-133
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    • 1998
  • This research intends to gain the sight for the qualitative characteristics of precision cutting by using the CNC lathe with a mono-crystal diamond(MCD) and a poly-crystal diamond(PCD) tool on the cutting distance. In case of an MCD tool, as the cutting distance increases, the surface roughness becomes worse and the standard deviation of surface roughness is small. In case of a PCD tool, as the cutting distance increases, the surface roughness becomes stable with a large standard deviation. The cutting force ratio(Ft/Fn) decreases as the nose radius increases and the decreasing ratio becomes larger for small nose radius.

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A study on the Tool Path Generation of High-Speed Machining by the Distortion of Original Tool Path (지령 경로의 왜곡에 의한 고속가공 경로의 생성에 관한 연구)

  • 이철수;이제필
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.5
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    • pp.15-28
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    • 1998
  • Recently may investigations have been studied on the high-speed machining by using machine tools. A CNC machine tool makes some tool path errors caused by software acceleration/deceleration. The faster a cutting feedrate is, the bigger the tool path errors are. Some known methods reduce these kinds of errors, but they make the total cutting time increased. This paper presents a feed-forward algorithm that can be generated by distorting the original tool path, and reduces the tool path errors and the total cutting time. The algorithm to generate a new tool path is represented as following; 1)calculating each distance of software acceleration/deceleration between two adjacent blocks, 2) estimating the distorted distance which is the adjacent-ratio-constant(k1, k2) multiply the distance of software acceleration/deceleration, 3) generating a 3-degree Bezier curve approximating the distorted tool path, 4) symmetrically transforming the Bezier curve about the intersection point between two blocks, and 5) connecting the transformed Bezier curve with the original tool path. The algorithm is applied to FANUC 0M. The study is to promote the high-precision machining and to reduce the total cutting time.

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Fabrication of Micro Tool Electrode for Machining Micro Structures using Wire Electrical Discharge Grinding(WEDG) (WEDG 방법을 이용한 마이크로 구조물 가공용 미세공구 제작)

  • Park Sung-Jun;Ahn Hyun-Min;Lee Kyo-Seung
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.5
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    • pp.13-20
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    • 2005
  • Micro EDM process is generally used for machining microholes, cavities, and three dimensional shapes. For machining micro structures, first of all, micro tool electrode is indispensable and WEDG system is proposed for tool fabrication method. When using WEDG, its machining characteristics are highly affected by many EDM parameters such as applied voltage, current, rotation speed, capacitance, and pulse duration. Therefore, the design of experiment is introduced to fully understand the effect of the EDM parameters on machining tool electrode. And an attempt has been made to develop the mathematical model for predicting the size of the tool electrode by calculating spark distance. The suggested model was verified with experiment and predicted working gap distance is in good accord with the measured value.

Wear Mechanism and Machinability of PCD Tool in Turning Tungsten Carbides (초경합금재의 선반절삭에 있어서 PCD공구의 마멸 기구와 절삭성)

  • Heo, Sung Jung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.1
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    • pp.85-91
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    • 2013
  • The machinability of wear-resistible tungsten carbides and the tool wear behavior in machining of V30 and V50 tungsten carbides using PCD (Poly Crystalline Diamond) cutting tool was investigated to understand machining characteristics. This material is one of the difficult-to-cut materials in present, but their usage has been already broadened to every commercial applications such as mining tools, and impact resistant tools etc. Summary of the results are as follows. (1) Tool wear progression of PCD tools in turning of wear-resistible tungsten carbides were observed specially fast in primary cutting distance within 10m. (2) Three components of cutting resistance in this research were different in balance from the ordinary cutting such as that cutting of steel or cast iron. Those were expressed large value by order of thrust force, principal force, feed force. (3) If presume from viewpoint of high efficient cutting within this research, a proper cutting speed was 15m/min and a proper feed rate was 0.1mm/rev. In this case, it was found that the tool life of PCD tool was cutting distance until 230m approximately. (4) In cutting of wear-resistible tungsten carbides such as V30 and V50, it was recognized that the tool wear rate of V30 was very fast as compared with V50. (5) When the depth of cut was 0.1mm, there was no influence of the feed rate on the feed force. And the feed force tended to decrease as the cutting distance was long, because the tool was worn and the tool edge retreated. (6) It was observed that the tungsten carbides were adhered to the flank.

A Study on the Surfaces Modification of Tool Steel by YAG LASER (YAG LASER에 의한공구강의 표면개질에 관한 연구)

  • 강형식
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.2
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    • pp.66-71
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    • 2000
  • Laser induced surface hardening of Tool steel(STC5) can be achieved either with or without surface melting. In trans-formation hardening as the surface is heated to a temperature below its melting point and is rapidly cooled solidified microstructures are usually much finer and stronger than those of the base matals. For this reason surface modification of tool steel by YAG laser irradiation has been studied as a function of processing parameters such as power density pulse width defocusing distance and molten depth. The high energy density changes and refines the microstructure of the near surface layer. In the case of beam passes martensite formed in the melt zone exhibited very high vickers hardness values. Molten depth and width depend on defocusing distance and energy of black color painting is more absorptive than other color painting.

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Analytical Study of the Determination of Distance between the Laser Heat Source and Tool for Laser-Assisted Machining (레이저보조가공에서 열원과 공구 사이의 거리선정을 위한 해석적 연구)

  • Baek, Jong-Tae;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.8
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    • pp.699-704
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    • 2015
  • Laser-assisted machining has shown its potential to significantly improve product quality and reduce manufacturing costs; additionally, laser-assisted turning (LAT) and laser-assisted milling (LAM) have been studied by numerous researchers. A research study on the determination of the distance between the laser heat source and the tool for laser-assisted machining, however, has not yet been attempted; we conducted such an analysis by using a finite-element method and heat-transfer equation. The results of this analysis can be used as a reference for the determination of the distance between the laser heat source and the tool for laser-assisted machining.

Workpiece Horizontality and Reference Positioning of Cutting Tool by Measuring Impedance in Ultra-Precision-Machining (초정밀가공 시 임피던스 측정을 통한 시편 수평맞춤 및 공구의 기준위치 설정)

  • Lee, Ho-Cheol;Kim, Gi-Dae
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.12
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    • pp.1366-1371
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    • 2011
  • In ultra precision machining, it is necessary to adjust the horizontality and reference position of a workpiece in a noncontact manner. For this, a simple process by measuring impedance between a tool tip and a workpiece which are connected to impedance analyzer is proposed. As the distance between the tool and the workpiece gets closer, the reduction rate of impedance becomes higher over all frequency ranges. By setting threshold value of impedance reduction rate at specific frequencies through preliminary experiments, the distance between the tool and the workpiece can be predicted and it directly enables us to horizontalize the workpiece and to set the tool to the desired reference position.

Optimal Ball-end and Fillet-end Mills Selection for 3-Axis Finish Machining of Point-based Surface

  • Kayal, Prasenjit
    • International Journal of CAD/CAM
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    • v.7 no.1
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    • pp.51-60
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    • 2007
  • This paper presents an algorithm of optimal cutting tool selection for machining of the point-based surface that is defined by a set of surface points rather than parametric polynomial surface equations. As the ball-end and fillet-end mills are generally used for finish machining in a 3-axis computer numerical control machine, the algorithm is applicable for both cutters. The optimum tool would be as large as possible in terms of the cutter radius and/or corner radius which maximise (s) the material removal rate (i.e., minimise (s) the machining time), while still being able to machine the entire point-based surface without gouging any surface point. The gouging are two types: local and global. In this paper, the distance between the cutter bottom and surface points is used to check the local gouging whereas the shortest distance between the surface points and cutter axis is effectively used to check the global gouging. The selection procedure begins with a cutter from the tool library, which has the largest cutter radius and/or corner radius, and then adequacy of the point-density is checked to limit the accuracy of the cutter selection for the point-based surface within tolerance prior to the gouge checking. When the entire surface is gouge-free with a chosen cutting tool then the tool becomes the optimum cutting tool for a list of cutters available in the tool library. The effectiveness of the algorithm is demonstrated considering two examples.