• Title/Summary/Keyword: Tool Analysis

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Dynamic Analysis of a Stewart Platform Type of Machine Tool (스튜엇트 플랫폼형 공작기계의 동특성해석)

  • 장영배;장경진;백윤수;박영필
    • Journal of KSNVE
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    • v.9 no.1
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    • pp.49-59
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    • 1999
  • The mechanism of Stewart platform has many advantages for kinematic analysis and control. Thus there have been many research about employing this mechanism in the new type of machine tool. Since the vibration caused during the manufacturing process has a severely adverse effect on the machining precision. it is very important to enhance the vibrational characteristics. However. it is not easy to use finite element model for the vibration analysis. That is because the vibration behaviors of the structure vary in a complicated manner according as the length of links varies. In this paper, a Stewart platform type of machine tool is modeled in finite element method and then updated by using the experimental modal data. Finally. the static and dynamic characteristics of the finite element model are predicted and then discussed.

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Network-based Microarray Data Analysis Tool

  • Park, Hee-Chang;Ryu, Ki-Hyun
    • Journal of the Korean Data and Information Science Society
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    • v.17 no.1
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    • pp.53-62
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    • 2006
  • DNA microarray data analysis is a new technology to investigate the expression levels of thousands of genes simultaneously. Since DNA microarray data structures are various and complicative, the data are generally stored in databases for approaching to and controlling the data effectively. But we have some difficulties to analyze and control the data when the data are stored in the several database management systems or that the data are stored to the file format. The existing analysis tools for DNA microarray data have many difficult problems by complicated instructions, and dependency on data types and operating system. In this paper, we design and implement network-based analysis tool for obtaining to useful information from DNA microarray data. When we use this tool, we can analyze effectively DNA microarray data without special knowledge and education for data types and analytical methods.

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Analysis on the Effects of Tool Rake Angle and Helix Angle of a Flat End-mill in the Milling of Ti-alloy (티타늄 합금의 밀링가공에서 평 엔드밀의 헬릭스각과 경사각의 영향 분석)

  • Ye, Dong-Hee;Koo, Joon-Young;Park, Young-Koon;Kim, Jeong-Suk
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.5
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    • pp.508-513
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    • 2015
  • In this study, the effect of the helix angle and rake angle of a flat end-mill in the milling of titanium alloy was investigated. Tool shape parameters such as helix angle and rake angle affect the cutting force, cutting zone temperature, vibration, and chip flow mechanism, which in turn determine tool life, surface integrity, and dimensional accuracy of the milling process. To investigate the effect of the helix and rake angles, a certain range of parameters was selected, and three-dimensional tool models were generated for finite element analysis (FEA) for each case. The cutting force and pressure on the tool flank face and rake face were investigated by FEA. Further, several tool models were proposed for machining tests. The cutting force characteristics were investigated by the machining tests.

A Study on the Applications of Finite Element Techniques to Chip Formation and Cutting Heat Generation Mechanism of Cutting Process (CHIP생성 및 절삭열 발생기구 해석을 위한 유한요소법 적용에 관한 연구)

  • Hwang, Joon;Namgung, Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.9
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    • pp.148-155
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    • 1995
  • The object of this study is to achieve a gteater understanding of meterial removal process and its mechanism. In this study, some applications of finite element techniques are applied to analyze the chip formation and cutting heat generation mechanism of metal cutting. To know the effect of cutting parameters, simulations employed some independent cutting variables change, such as constitutive deformation laws of workpiece and tool material, frictional coefficients and tool-chip contact interfaces, cutting speed, tool rake angles, depth of cut and this simulations also include large elastic-plastic defor- mation, adiabetic thermal analysis. Under a usual plane strain assumption, quasi-static, thermal-mechanical coupling analysis generate detailed informations about chip formation process and cutting heat generation mechanism Some cutting parameters are affected to cutting force, plastic deformation of chip, shear plane angle, chip thickness and tool-chip contact length and reaction force on tool, cutting temperature and thermal behavior. Several aspects of the metal cutting process predicted by the finite element analysis provide information about tool shape design and optimal cutting conditions.

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Diamond tool holder design for cutting force measurement (미세절삭력 측정을 위한 다이아몬드 Tool Holder 설계)

  • 정상화;김상석;도철진;김건희;유병주
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.63-67
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    • 2000
  • A tool holder system has been designed to measure cutting forces in diamond turning. This system includes a 3-component piezo-electric tranducer. In this research, tool holder system is modeled by considering the element dividing, material properties, and boundary conditions using MSC/PATRAN. Mode and frequency analysis of structure is simulated by MSC/NASTRAN, for the purpose of developing the effective design. In addition, tool holder system is verified by vibration test using accelerometer. This system will aid to the development of Fast Tool Servo (FTS)

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Development and Evaluation of Job Stress Measurement Tool for Infection Control Nurses (감염관리간호사의 직무 스트레스 측정도구 개발 및 평가)

  • Her, Sun;Kim, Kye Ha
    • Journal of Korean Academy of Nursing Administration
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    • v.19 no.5
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    • pp.622-635
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    • 2013
  • Purpose: The purpose of this study was to develop and evaluate a tool to measure job stress related to occupational characteristics of infection control nurses. Methods: The tool was developed through the steps of literature reviews, preparatory questions, and a test of validity and confidence. The participants were 212 infection control nurses from 145 Korean hospitals. Data were analyzed using descriptive statistics, Cronbach's ${\alpha}$ coefficients, item analysis, factor analysis. Results: Through factor analysis, 38 items in four domains and nine factors were derived. The Cronbach's ${\alpha}$ coefficient of the final instrument was .95. Conclusion: The results of this study indicate that the measurement tool is reliable and valid to measure the job stress of infection control nurses.

Study of Structural Reliability of Pipe-Fitting Collet Tool (배관용 관 이음쇠 내외경 동시 교정툴의 신뢰성 평가)

  • Kim, Chang-Uk;Park, Jin-Chul;Song, Jung-Il
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.4
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    • pp.140-145
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    • 2015
  • In the present study, the structural safety of the bolt portion and collet tool structure of the pipe-fitting tool is analyzed by using the finite element technique. Two forces as piston forces with the magnitude of 187.5 Tons are applied to the inner and outer portions of the collet tool, respectively. A structural load of 750 Tons is applied to the bolt portion. In the analysis results, it is found that the structure becomes safe under the current loading conditions. The reliability rating of the pipe is calculated in this study. The material properties of the actual material are evaluated by using mechanical testing. Therefore, the material properties are used to carry out static structural and optimization analysis.

An Analysis of Comparison between the Evaluation Tool for Building Energy Efficiency Rating System and Detailed Analysis Programs (건물에너지효율등급 평가도구와 상세해석프로그램의 비교 분석)

  • Lee, Jae-Hyuk;Yu, Ki-Hyung;Cho, Dong-Woo
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.3-8
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    • 2009
  • Since 2001, the Building Energy Efficiency Rating and Certification System have been implemented in Korea. For rating the energy efficiency performance, the evaluation tool for Building Energy Efficiency Rating System has been used. In this study, the evaluation tool was compared with detailed analysis programs(Trnsys 16, ESP-r) through simulations of heating energy needs for apartment, and we checked the character of the evaluation tool.

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Calculation of a reference force for feedrate scheduling using the FEM analysis of a tool (엔드밀링 공구의 유한요소해석을 통한 이송속도 스케줄링의 기준 절삭력 산출)

  • 이한울;조동우
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.416-421
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    • 2004
  • Off-line feedrate scheduling is presented as the advanced technology to regulate cutting forces at the desired level through change of feedrates. In rough cutting, the feedrate scheduling aims at reducing the machining time, which is the most important factor for better productivity. Thus, the largest force which can avoid breakage of tool shank and tooth is a reference force for feedrate scheduling in rough cutting. In this paper, a calculation method of the reference cutting force for feedrate scheduling is developed. This model calculates rupture plane of tooth using the FEM analysis of a tool and computes the reference force using the transverse rupture strength of a tool. Experiments validate that the presented feedrate scheduling model reduced machining time drastically and regulate cutting forces at the reference cutting force.

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A Study on the Analysis of Tool-wear Patterns and Mechanisms in Face Milling (정면밀링에서 공구마멸 패턴과 메커니즘 분석에 관한 연구)

  • Jang, Sung-Min;Baek, Seung-Yub
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.4
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    • pp.24-29
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    • 2017
  • This paper provides an experimental analysis on the breakage of the coated tool using the face-milling cutter of the machining center due to changes in the cutting speed and the feed rate. The experimental studies were conducted using STS 304 materials and the damage to the tool was analyzed according to the change in machining time. The experiments confirmed that the cutting speed and feed rate affected the tool damage and the mechanical impact and thermal shock were determined to severely damage the tool. From the production engineering point of view, it has been experimentally investigated that the increased feed rate significantly influences the material removal rate more than the increased cutting speed.