• Title/Summary/Keyword: Tip Clearance Loss

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An Experimental Study of the Performance Characteristics with Four Different Rotor Blade Shapes on a Small Mixed-Type Turbine

  • Cho Soo-Yong;Cho Tae-Hwan;Choi Sang-Kyu
    • Journal of Mechanical Science and Technology
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    • v.19 no.7
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    • pp.1478-1487
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    • 2005
  • A small mixed-type turbine with a diameter of 19.9 mm has been substituted for a rotational part of pencil-type air tool. Usually, a vane-type rotor is applied to the rotational part of the air tool. However, the vane-type rotor has some problems, such as friction, abrasion, and necessity of accurate assembly etc.,. These problems make the life time of the vane-type air tool short, but air tools operated by mixed-type turbines are free of friction and abrasion because the turbine rotor dose not contact with the casing. Moreover, it is assembled easily because of no axis offset. These characteristics are merits for using air tools, but loss of power is inevitable on a non-contacting type rotor due to flow loss, tip clearance loss, and profile loss etc.,. In this study, four different rotors are tested, and their characteristics are investigated by measuring the specific output power. Additionally, optimum nozzle location against the rotor is studied. Output powers are obtained through measured pressure, temperature, torque, rotational speed, and flow rate. The experimental results obtained with four different rotors show that the rotor blade shape greatly influences to the performance, and the optimum nozzle location exists near the mid span of the rotor.

CFD prediction and simulation of a pumpjet propulsor

  • Lu, Lin;Pan, Guang;Sahoo, Prasanta K.
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.8 no.1
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    • pp.110-116
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    • 2016
  • In this study an attempt has been made to study the hydrodynamic performance of pumpjet propulsor. Numerical investigation based on the Reynolds Averaged NaviereStokes (RANS) computational fluid dynamics (CFD) method has been carried out. The structured grid and SST ${\kappa}-{\omega}$ turbulence model have been applied. The numerical simulations of open water performance of marine propeller E779A are carried out with different advance ratios to verify the numerical simulation method. Results show that the thrust and the torque are in good agreements with experimental data. The grid independent inspection is applied to verify accuracy of numerical simulation grid. The numerical predictions of hydrodynamic performance of pumpjet propulsor are carried out with different advance ratios. Results indicate that the rotor provides the main thrust of propulsor and the balance performance of propulsor is generally satisfactory. Additionally, the curve of propulsor efficiency is in good agreement with experimental data. Furthermore, the pressure distributions around rotor and stator blades are reasonable. Beyond that, the existence of tip clearance accounts for the appearance of tip vortex that leads to a further loss in efficiency and a probability of cavitation phenomenon.

A Study on an Axial-Type 2-D Turbine Blade Shape for Reducing the Blade Profile Loss

  • Cho, Soo-Yong;Yoon, Eui-Soo;Park, Bum-Seog
    • Journal of Mechanical Science and Technology
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    • v.16 no.8
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    • pp.1154-1164
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    • 2002
  • Losses on the turbine consist of the mechanical loss, tip clearance loss, secondary flow loss and blade profile loss etc.,. More than 60 % of total losses on the turbine is generated by the two latter loss mechanisms. These losses are directly related with the reduction of turbine efficiency. In order to provide a new design methodology for reducing losses and increasing turbine efficiency, a two-dimensional axial-type turbine blade shape is modified by the optimization process with two-dimensional compressible flow analysis codes, which are validated by the experimental results on the VKI turbine blade. A turbine blade profile is selected at the mean radius of turbine rotor using on a heavy duty gas turbine, and optimized at the operating condition. Shape parameters, which are employed to change the blade shape, are applied as design variables in the optimization process. Aerodynamic, mechanical and geometric constraints are imposed to ensure that the optimized profile meets all engineering restrict conditions. The objective function is the pitchwise area averaged total pressure at the 30% axial chord downstream from the trailing edge. 13 design variables are chosen for blade shape modification. A 10.8 % reduction of total pressure loss on the turbine rotor is achieved by this process, which is same as a more than 1% total-to-total efficiency increase. The computed results are compared with those using 11 design variables, and show that optimized results depend heavily on the accuracy of blade design.

Optimal Design for the Rotor Overlap of a Supersonic Impulse Turbine to Improve the Performance (초음속 충동형 터빈 성능개선을 위한 동익 오버랩 최적설계)

  • Cho, Jongjae;Shin, Bong Gun;Kim, Kuisoon;Jeong, Eunhwan
    • Journal of the Korean Society of Propulsion Engineers
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    • v.18 no.1
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    • pp.33-41
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    • 2014
  • In a supersonic turbine, A rotor overlap technique reduced the chance of chocking in the rotor passage, and made the design pressure ratio satisfied. However, the technique also made additional losses, like a pumping loss, expansion loss, etc. Therefore, an approximate optimization technique was appled to find the optimal shape of overlap which maximizes the improvement of the turbine performance. The design variables were shape factors of a rotor overlap. An optimal design for rotor overlap reduces leakage mass flow rate at tip clearance by about 50% and increases about 4% of total-static efficiency compared with the base model. It was found that the most effective design variable is the tip overlap and that the hub overlap size is the lowest.

Effects of Casing Shape on the Performance of a Small-sized Centrifugal Compressor

  • Kim, D.W.;Kim, H.S.;Kim, Youn-J.
    • International Journal of Air-Conditioning and Refrigeration
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    • v.11 no.3
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    • pp.132-139
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    • 2003
  • The effects of casing shapes on the performance and the interaction between an impeller and a casing in a small-sized centrifugal compressor are investigated. Especially, numerical analyses are conducted for the centrifugal compressor with both a circular casing and a volute one. The optimum design for each element (i.e., impeller, diffuser and casing) is important to develop an efficient and compact compressor using alternative refrigerant as working fluids. Typical rotating speed of the compressor is in the range of 40,000∼45,000 rpm. The impeller has backswept blades due to tip clearance and a vane diffuser has wedge type. In order to predict the flow pattern inside an entire impeller, vaneless diffuser and casing, calculations with multiple frames of reference method between the rotating and stationery parts of the domain are carried out. For computations of compressible turbulent flow fields, the continuity and time-averaged Navier-Stokes equations are employed. To evaluate the performance of two types of casings, the static pressure recovery and loss coefficients are obtained for various flow rates. Also, static pressure distributions around casings are studied for different casing shapes, which are very important to predict the distribution of radial load. The static pressure around the casing and pressure difference between the inlet and outlet of the compressor are measured for the circular casing.

CFD Analysis of a Partial Admission Turbine Using a Frozen Rotor Method

  • Noh, Jun-Gu;Lee, Eun-Seok;Kim, Jinhan;Lee, Dae-Sung
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2004.03a
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    • pp.861-866
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    • 2004
  • A numerical flow analysis has been performed on the partial admission turbine of KARI turbopump to support the aerodynamic and structural dynamic assessments. The flow-field in a partial admission turbine is essentially three dimensional and unsteady because of a tip clearance and a finite number of nozzles. Therefore the mixing plane method is generally not appropriate. To avoid heavy computational load due to an unsteady three dimensional calculation, a frozen rotor method was implemented in steady calculation. It adopted a rotating frame in the grid block of a rotor blade by adding some source terms in governing equations. Its results were compared with a mixing plane method. The frozen rotor method can detect the variation of flow-field dependent upon the blade's circumferential position relative to the nozzle. It gives a idea of wake loss mechanism starting from the lip of a nozzle. This wake loss was assumed to be one of the most difficult issues in turbine designers. Thus, the frozen rotor approach has proven to be an efficient and robust tool in design of a partial admission turbine.

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Performance analysis of a scroll compressor considering quasi one-dimensional leakage modeling and heat transfer loss (준 1차원 누설모델링 및 열전달 손실을 고려한 스크롤압축기의 성능해석)

  • Gang, Tae-Gyu;Park, Gyeong-U;Jeong, Yeon-Gu;Park, Hui-Yong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.21 no.10
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    • pp.1339-1349
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    • 1997
  • A numerical method of calculating the performance of a scroll compressor for refrigerant R-22 and R-134a is presented in this paper. A series of involute curves are employed for the scroll wrap design and the compression volume is investigated geometrically. The radial leakage flow rate through tip clearance is calculated by the two-dimensional compressible flow. On the basis of the results, quasi one-dimensional leakage modeling can be applied to the performance analysis of a scroll compressor, more effectively. Furthermore, the heat transfer effect between scroll wrap and working fluid in compression chamber is considered for the performance analysis. As the results of this study, the effects of the radial and tangential leakage flow rate and heat transfer on the scroll compressor performance are derived precisely. These results may provide the guideline for the design and development of a real scroll compressor.

Stepwise Hull Form Design of DWT 75,000 Product Oil Carrier (순차적 설계기법에 의한 DWT 75,000 정유운반선의 선형설계)

  • Park, Yeon Seok;Bak, Sera;Jeong, Yohan;Choi, Jung-Kyu;Yoo, Jaehoon
    • Journal of the Society of Naval Architects of Korea
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    • v.53 no.6
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    • pp.456-464
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    • 2016
  • To design the modified hull form with relatively unfavorable dimensions and constraints than the parent ship the stepwise design was applied. In each design step the resistance characteristics was estimated by numerical calculations using CFD programs as Wavis 1.4, Wavis 2.1 and Fluent 12.1. The wave profiles along hull surface by potential flow calculations were investigated to improve wave resistance by modifying the bow shapes. To improve the stern shapes with a point of viscous form resistance the pressure distributions on hull surface and the limiting streamlines are investigated by viscous flow calculations. The design objectives such as shortening the LBP, enlarging the propeller tip clearance, moving forward of the LCB location and increasing the displacement were applied by stepwise to develop the new hull form of DWT 75,000 product oil carrier. Finally a new hull form was developed without the resistance performance loss compared with the parent ship.