• Title/Summary/Keyword: Time History of Temperatures

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Control of Weld Pool Size in GMA Welding Process Using Neural Networks (신경회로를 이용한 GMA 용접 공정에서의 용융지의 크기 제어)

  • 임태균;조형석;부광석
    • Journal of Welding and Joining
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    • v.12 no.1
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    • pp.59-72
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    • 1994
  • This paper presents an on-line quality monitoring and control method to obtain a uniform weld quality in gas metal arc welding (GMAW) processes. The geometrical parameters of the weld pool such as the top bead width and the penetration depth plus half back width are utilized to assess the integrity of the weld quality. Since a good quality weld is characterized by a relatively high depth-to-width ratio in its dimensions, the second geometrical parameter is regulated to a desired one. The monitoring variables are the surface temperatures measured at various points on the top surface of the weldment which are strongly related to the formation of the weld pool The relationship between the measured temperatures and the weld pool size is implemented on the multilayer perceptrons which are powerful for realization of complex mapping characteristics through training by samples. For on-line quality monitoring and control, it is prerequisite to estimate the weld pool sizes in the region of transient states. For this purpose, the time history of the surface temperatures is used as the input to the neural estimator. The control purpose is to obtain a uniform weld quality. In this research, the weld pool size is directly regulated to a desired one. The proposed controller is composed of a neural pool size estimator, a neural feedforward controller and a conventional feedback controller. The pool size estimator predicts the weld pool size under growing. The feedforward controller compensates for the nonlinear characteristics of the welding process. A series of simulation studies shows that the proposed control method improves the overall system response in the presence of changes in torch travel speed during GMA welding and guarantees the uniform weld quality.

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Vaporization of Hydrocarbon Fuel Droplet in High Pressure Environments (고압 환경하에서 탄화수소 연료 액적의 기화특성 연구)

  • Kim, Sung-Yup;Yoon, Woong-Sup
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.127-132
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    • 2003
  • A study of high-pressure n-heptane droplet vaporization is conducted with emphasis placed on equilibrium at vapor-liquid interface. General frame of previous rigorous model[1] is retained but tailored for flash equilibrium calculation of vapor-liquid interfacial thermodynamics. The model is based on complete time-dependent conservation equations with a full account of variable properties and vapor-liquid interfacial thermodynamics. The influences of high-pressure phenomena, including ambient gas solubility, thermodynamic non-ideality, and property variation on the droplet evaporation are investigated. The governing equations and associated moving interfacial boundary conditions are solved numerically using a implicit scheme with the preconditioning method and the dual time integration technique. And a parametric study of entire droplet vaporization history as a function of ambient pressure, temperature has been conducted. Some computational results are compared with Sato's experimental data for the validation of calculations. For low ambient temperatures, the droplet lifetime first increases with pressures, then decreases for high pressures. For higher ambient temperatures, the droplet lifetime increase with less amplitude than that of low ambient temperatures, which then decreases with more amplitude than that of low temperatures. The solubility of nitrogen can not be neglected in the high pressure and it becomes higher as the pressure goes up.

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Comparison Study on Burning and Ignition Characteristics for Single Aluminum and Magnesium Particles (EDB에 의해 부양된 알루미늄과 마그네슘 단일 입자의 점화 및 연소 특성 비교 연구)

  • Lim, Ji-Hwan;Yoon, Woong-Sup
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.311-316
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    • 2010
  • The ignition and the burning characteristics of aluminum and magnesium particles ($30-110{\mu}m$ in diameter) isolated due to electrodynamic levitation were experimentally investigated. The burning time, the ignition delay time, the flame temperature, and the flame diameter were measured. The thermal radiation intensity was measured using the photomultiplier tube and the combustion history was monitored by high-speed cinematography. Two-wavelength pyrometry measured the temperature of the burning particles. The burning times of aluminum particles were measured approximately 5 to 8 times longer than those of magnesium particles. Exponents of $D^n$-law, for the burning rate of magnesium and aluminum particles of diameters less than $110{\mu}m$, are found to be 0.6 and 1.5, respectively. The instant of aluminum ignition is clearly distinguished with the ignition delay time little less than 10 ms, however the burning history of magnesium particle exhibits no distinct instant of the ignition. The ignition delay time of magnesium particle (less than $110{\mu}m$) were approximately shown in the range from 50 to 200 ns. The flame temperatures of single metal particles are lower than the boiling point of the oxide. The nondimensional flame diameters for magnesium are decreased with increasing of the diameter. The nondimensional flame diameters for aluminum are not changed significantly.

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Study on Minimum Heat Flux Point in Spray Cooling of Hot Plate (고온 평판의 분무냉각에 있어서 MHF점에 관한 연구)

  • 김영찬
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.13 no.10
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    • pp.974-981
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    • 2001
  • In this study, the minimum heat flux conditions are experimentally investigated for the spray cooling of hot plate. The hot plates are cooled down from the initial temperature of about$ 900^{\circ}C$, and the local heat flux and surface temperatures are calculated from the measured temperature-time history. The results show that the minimum heat flux point temperatures increase linearly resulting from the propagation of wetting front with the increase of the distance from the stagnation point of spray flow. However, in the wall region, the minimum heat flux point temperature becomes independent of the distance. Also, the velocity of wetting front increases with the increase of the droplet flow rate.

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Study on Minimum Heat Flux Point in Spray Cooling of Hot Plate (고온 강판의 분무냉각에 있어서 MHF 점에 관한 연구)

  • Kim, Yeung-Chan
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.175-180
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    • 2001
  • In this study, the minimum heat flux conditions are experimentally investigated for the spray cooling of hot plate. The hot plates are cooled down from the initial temperature of about $900^{\circ}C$, and the local heat flux and surface temperatures are calculated from the measured temperature-time history. The results show that the minimum heat flux point temperatures increase linearly resulting from the propagation of wetting front with the increase of the distance from the stagnation point of spray flow. However, in the wall region, the minimum heat flux point temperature becomes independent of the distance. Also, the experimental results show that the velocity of wetting front increases with the increase of the droplet flow rate.

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The Effect of Changes in Early Low-Temperatures in Early-Frost Damage Depth (초기 저온의 온도변화가 초기동해 깊이에 미치는 영향)

  • Kim, Tae-Woo;Kim, Min-Sang;Moon, Byeong-Yong;Lee, Jea-Hyun;Kim, Dong-Gyu;Han, Min-Cheol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.11a
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    • pp.207-208
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    • 2017
  • The current study assumed a condition in which concrete curing was not completed correctly in the winter, in order to analyze the effect of changes in early low-temperatures in early-frost damage depth. As a result, lower external temperature early on after depositing the concrete greatly reduced the temperature in the upper parts of the concrete, and it delayed the time during which the concrete temperature restored. In addition, for early-frost damages, lower early temperature increased the expansion of frozen water, which in turn relaxes the concrete structures and increases the absorption rate, ultimately extending the depth of early-frost damage.

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Influences of Precipitation of Secondary Phase by Heat Treatment on Thermal Properties of Al-4.5%Cu Alloy (열처리에 따른 제2상 석출이 Al-4.5%Cu 합금의 열 물성에 미치는 영향)

  • Choi, Se-Weon
    • Korean Journal of Materials Research
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    • v.30 no.8
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    • pp.435-440
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    • 2020
  • The relationship between the precipitation of secondary phase and the thermal properties of Al-4.5%Cu alloy (in wt.%) after various heat treatments has been studied. Solid solution treatment of alloy was performed at 808 K for 6 hours, followed by warm water quenching; then, the samples were aged in air at 473 K for different times. The thermal diffusivity of the Al-4.5%Cu alloy changed with the heat treatment conditions of the alloy at temperatures below 523 K. The as-quenched specimen had the lowest thermal diffusivity, and as the artificial aging time increased, the thermal diffusivity of the specimen increased in the temperature range between 298 and 523 K. For the specimen aged for five hours, the thermal conductivity was 12% higher than that of the as-quenched specimens at 298 K. It is confirmed that the thermal diffusivity and thermal conductivity of the Al-4.5%Cu alloy significantly depend on their thermal history at temperatures below 523 K. The precipitation and dissolution of the Al2Cu phase were confirmed via DSC for the alloys, and the formation of coefficient of thermal expansion peaks in TMA was caused by precipitation. The precipitation of supersaturated solid solution of Al-4.5%Cu alloys had an additional linear expansion of ≈ 0.05 % at 643 K during thermal expansion measurement.

Measurements of Heat Transfer Distribution in Spray Cooling of Hot Steel Plate . (분무냉각에 의한 강판 열처리과정에 있어서 열전달분포의 측정)

  • 김영찬;유갑종;서태원
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.12 no.10
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    • pp.886-893
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    • 2000
  • A good understanding of the heat transfer distribution is very important to suppress the deformation of steel products. In this study, the local heat transfer coefficients are experimentally investigated to understand the heat transfer distribution of thick steel plates with even flat spray nozzle. The steel slabs are cooled down from the initial temperature of about $1000^{\circ}C$ , and the local heat transfer coefficients and surface temperatures are calculated from the measured temperature-time history. The results show that the local heat transfer coefficients of spray cooling are dominated by the local droplet flow rate, and in proportion to becoming more distant from the center of heat transfer surface, the local heat transfer coefficients decrease with the decrease of the local droplet flow rate.

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Strength Properties of $Al_2O_3$ Ceramics with Textile Machinery (섬유기기용 $Al_2O_3$계 세라믹스의 강도 특성)

  • An, B.G.;Ahn, S.H.;Park, I.D.;Nam, K.W.
    • Journal of Power System Engineering
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    • v.8 no.4
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    • pp.44-48
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    • 2004
  • For many years researchers have been attempting to establish the relations among the preparation history, structure and properties of ceramics. In this study, the strength property of $Al_2O_3$ ceramics with components and giudes of the textile machinery was investigated. The optimized conditions of ressureless sintering were investigated in order to obtain the maximum strength of $Al_2O_3$ ceramics for using at the textile machinery. As the sintering conditions, $1,400{\sim}1,700^{\circ}C$ of temperatures and $30{\sim}150$ minutes of times were applied. Three-point bending test was conducted on the sintered materials to obtain the strength property. From test results, the optimum sintering temperature has $1,600^{\circ}C$. And the optimum sintering time in $1,600^{\circ}C$ has about 100 minutes.

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Seismic Demand on the Isolated Slab-on-Steel Girder Bridge in Low Temperature (면진된 합성형교의 저온에서의 내진 요구)

  • 김대곤;김석희
    • Proceedings of the Earthquake Engineering Society of Korea Conference
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    • 2002.09a
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    • pp.379-386
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    • 2002
  • The objective of this study is to investigate the seismic demand on the isolated slab-on-steel girder bridge under cold climate conditions. To this end comparative test results are presented of laminated elastomeric and lead-rubber seismic isolators in warm and cold temperature conditions. At extremely cold temperatures, rubber "glass-harden" and as a result rubber bearings that may be used for seating bridges behave in a significantly non-linear fashion. From the nonlinear time history analysis of the isolated slab-on-steel girder bridge, larger forces are transferred to the substructures. however smaller displacement at superstructure is obtained under cold climate conditions. These phenomenons might need to be considered in design stage of the seismically isolated bridges.

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