• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2012.05a
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• pp.457-460
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• 2012

Design and fabrication of a sub-scale thrust chamber for verification of 7 tonf-class thrust chamber injectors were described in this paper. The 7 tonf-class thrust chamber consists of mixing head with 90 coaxial swirl injectors and regeneratively combustion chamber cooled by kerosene. The coaxial swirl injectors with different pressure drop and recess number were designed for 7 tonf full-scale thrust chamber. By applying the designed injectors to the sub-scale thrust chamber before applying them to the full-scale thrust chamber, the injector performance and functioning were verified. The sub-scale thrust chamber consists of 19 injectors, has chamber pressure of 70 bar, total propellant mass flow rate of 4.3 kg/s, mixture ratio(O/F) of 2.45.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2012.05a
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• pp.249-252
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• 2012

Structural design of the injector head part of a 7ton class thrust chamber was preformed. Structural stability of an injector head part is a very important factor for a thrust chamber of a liquid rocket engine because it is loaded by high pressure of liquid oxidizer and fuel in addition to thrust load. Structural design requirements were first defined to design the injector head part of the 7ton class thrust chamber and the basic configuration was designed on the basis of the design requirements. A high strength steel that has been locally developed was applied to the injector head part of the thrust chamber. A total of twelve design configurations have been analyzed to select structurally the most stable design configuration.

• Journal of the Korean Society of Propulsion Engineers
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• v.25 no.4
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• pp.19-27
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• 2021

In this study, a high-pressure subsacle thrust chamber was developed to verify the core technology for KSLV-II performance enhancement. The core technologies are the design of an injector for high-pressure combustion, development of a combustion stabilization device using the additive manufacturing technique, and the design and fabrication of mixing head and regeneratively cooled combustion chamber. The core technologies, which have been verified through the development of high-pressure subscale thrust chamber, will be used to develop large engine liquid rocket engine thrust chamber in the future.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2017.05a
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• pp.1188-1191
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• 2017

Thrust is one of the crucial performance parameter of a combustion chamber in the combustion chamber development test. So it is very important to measure an accurate thrust. Thrust calibration test was performed to identify the system characteristics, resistance and linearity of a vertical thrust measurement system(TMS) for accurate thrust measurement. It has been found 6.9% ~ 8.6% errors between the measured thrust by TMS calibration equations and theoretical thrust. It has been confirmed that the TMS calibration is necessary to be performed with the propellant lines connected to the combustion chamber for accurate thrust measurement.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2008.03a
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• pp.427-430
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• 2008

Electroforming is one of the key technologies for the regenerative thrust chamber of the rocket engine. To use nickel electroforming method for the thrust chamber, direct electroforming of nickel on cupper and the welding method between different materials are needed. Minimizing the internal stress is one of the important factor for making thick electroforming,. Also minimizing contamination(ex. Sulfur containing compound) is another important factor for the stability of quality. This paper includes advanced methods for thick nickel electroforming, those of strength test results and EDS/EPMA inspection results. Advanced for electroforming process makes the achievement of Electro-beam welding between Inconel718(Manifold) and Nickel Electroforming. This paper also includes the influence of the electroforming precipitation angle on strength. Thus advanced electroforming improvement processes and the test results make achievement for manufacturing of the regenerative thrust chamber with direct nickel thick electroforming on cupper materials.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2012.05a
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• pp.454-456
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• 2012

Conceptual design results of a thrust chamber for a 7 tonf-class liquid rocket engine of KSLV-II 3rd stage were described. The engine system for KSLV-II 3rd stage is pump-fed system, the thrust chamber has vacuum thrust of 6.9 tonf, vacuum specific impulse of 336.9 sec, chamber pressure of 70 bar, nozzle expansion ratio of 94.5, total propellant mass flow rate of 20.5 kg/s, mixture ratio(O/F) of 2.45. The thrust chamber consists of mixing head with 90 coaxial swirl injectors and regeneratively combustion chamber cooled by kerosene.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2009.11a
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• pp.69-73
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• 2009

Combustion test results of 1/2.5-scale thrust chamber for 75tonf-class liquid rocket engine were described. The thrust chamber has chamber pressure of 60 bar, propellant mass flow rate of 89 kg/s, and nozzle expansion ratio of 12. The combustion tests were conducted to verify the combustion performance, the regenerative cooling performance and the durability of thrust chamber at design point condition, and then were performed to confirm the operation and the combustion performance at low combustion pressure condition. All the tests had been successfully executed without the damage of the hardware. These test results present a possibility of hot firing test at low combustion pressure condition, and can be used as fundamental data to predict the combustion performance at design point condition for 75 tonf thrust chamber.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2009.11a
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• pp.608-612
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• 2009

Technology demonstration models(TDM) of a 75-$ton_f$ liquid rocket engine(LRE) thrust chamber were manufactured on the basis of development technologies of 30-$ton_f$ LRE. It was confirmed that some machining and welding technologies which were aimed to be verified through the manufacturing of demonstration models could be applied to the thrust chamber 75-$ton_f$-class. New designed mixing head part was manufactured by means of new process. The manufacturing process and technologies established through TDM's will improve the reliability of manufacturing process of large LRE thrust chamber.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2009.11a
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• pp.603-607
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• 2009

A Ni/Cr plating process has been developed for applying to inner wall of liquid rocket engine(LRE) thrust chamber. Ni plating conditions were selected through thermal shock test and endurance verification of the plating layers was performed through hot firing test of a subscale thrust chamber with Ni/Cr plating. Test results showed that a crack or separation of the plating layers was not found. Judging from the results, Ni/Cr plating could be applied to LRE thrust chamber as a substitute of air plasma sprayed ceramic coating which is presently being used.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2009.11a
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• pp.97-100
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• 2009

Cold flow and ignition tests were performed for a technology demonstration model of a 75-tonf thrust chamber which is a candidate liquid rocket engine for a next Korea Space Launch Vehicle. The test facility was modified to support the new concepts of the thrust chamber such as ignition system, film cooling and LOx leading supply. The hydrodynamic characteristics of the supply pipelines, thrust chamber and igniter as well as the filling time of the propellants were obtained through the cold flow tests on the LOx and kerosene and the ignition cyclogram was determined using the results. The ignition test was successfully accomplished according to the cyclogram and therefore, a basic information was obtained for further hot firing tests.