• Title/Summary/Keyword: Through-wall crack

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A Study on the Measurement of Fracture Resistance Characteristics for Steam Generator Tubes (증기발생기 세관의 파괴저항 특성 측정에 관한 연구)

  • Chang Yoon-Suk;Huh Nam-Su;Ahn Min-Yong;Hwang Seong-Sik;Kim Joung-Soo;Kim Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.4 s.247
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    • pp.420-427
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    • 2006
  • The structural and leakage integrity of steam generator tubes should be sustained against all postulated loads even if a crack is present. During the past three decades, most of the efforts with respect to integrity evaluation of steam generator tubes have been focused on limit load solutions but, recently, the applicability of elastic-plastic fracture mechanics was examined cautiously due to its effectiveness. The purpose of this paper is to introduce a testing method to estimate fracture resistance characteristics of steam generator tubes with a through-wall crack. Due to limited thickness and diameter, inevitably, the steam generator tubes themselves were tested instead of standard specimen or alternative ones. Also, a series of three dimensional elastic-plastic finite element analyses were carried out to derive closed-form estimation equations with respect to J-integral and crack extension for direct current potential drop method. Since the effectiveness of $J_{IC}$ as well as J-R curves was proven through comparison with those of standard specimens taken from pipes, it is believed that the proposed scheme can be utilized as an efficient tool for integrity evaluation of cracked steam generator tubes.

An Experimental Study on the Influence of Masonry InFilled Walls on the Seismic Performance of Reinforced Concrete Frames with Non-seismic Details (정적실험을 통한 조적채움벽체가 비내진상세 RC 골조의 내진성능에 미치는 영향 평가)

  • Kim, Kyoung-Min;Choen, Ju-Hyun;Baek, Eun-Rim;Oh, Sang-Hoon;Hwang, Cheol-Seong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.21 no.3
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    • pp.114-120
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    • 2017
  • In this paper, the effect of the masonry infill walls on the seismic performance of the reinforced concrete(RC) frames with non-seismic details was evaluated through the static test of an masonry infilled RC frame sub-assemblage with non-seismic details of real size, and comparison with the test results of the RC frame sub-assemblage with non-seismic details. As the test results, lots of cracks occurred on the surface of the entire frame due to the compression of the masonry infilled wall, and the beam-column joint finally collapsed with the expansion of the shear crack and buckling(exposure) of the reinforcement. On the other hand, the stiffness of the shear force-story drift relationship decreased due to the wall sliding crack and column flexural cracks, and the strength finally decreased by around 60% of the maximum strength. The damage that concentrated on the upper and lower parts of columns was dispersed in the entire frame such as columns, a beam, and beam-column joints due to the wall, and the specimen was finally collapsed by expansion of the shear crack of the joint, not the shear crack of the column. Also, the stiffness of RC frame increased by 12.42 times and the yield strength by 3.63 times, while the story drift at maximum strength decreased by 0.18 times.

Dynamic reliability of structures: the example of multi-grid composite walls

  • Liu, Pei;Yaoa, Qian-Feng
    • Structural Engineering and Mechanics
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    • v.36 no.4
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    • pp.463-479
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    • 2010
  • Based on damage accumulation of multi-grid composite walls, a method of dynamic reliability estimations is proposed. The multi-grid composite wall is composed of edge frame beam, edge frame columns, grid beams, grid columns and filling blocks. The equations including stiffness, shear forces at filling blocks cracking and multi-grid composite walls yielding, ultimate displacement, and damage index are obtained through tests of 13 multi-grid composite wall specimens. Employing these equations in reliability calculations, procedures of dynamic reliability estimations based on damage accumulation of multi-grid composite walls subjected to random earthquake excitations are proposed. Finally the proposed method is applied to the typical composite wall specimen subjected to random earthquake excitations which can be specified by a finite number of input random variables. The dynamic reliability estimates, when filling blocks crack under earthquakes corresponding to 63% exceedance in 50 years and when the composite wall reach limit state under earthquakes corresponding to 2-3% exceedance in 50 years, are obtained using the proposed method by taking damage indexes as thresholds. The results from the proposed method which show good agreement with those from Monte-Carlo simulations demonstrate the proposed method is effective.

Finite Element Analytical Study of Steel Plate and Dowel Bar Systems Designed for Damage Reduction of Non-Bearing Walls (비내력벽의 손상제어를 위한 Steel Plate와 Dowel Bar 이격시스템에 대한 유한요소해석)

  • Lim, Chang-Gue;Moon, Kyo Young;Lee, Hong-Seok;Kim, Sung Jig;Kim, Young Nam;Lee, Kihak
    • Journal of Korean Association for Spatial Structures
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    • v.20 no.4
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    • pp.123-130
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    • 2020
  • Generally the non-bearing walls in apartment buildings in Korea are not considered as a lateral force resisting members for the design consideration. This engineering practice caused large crack damages and brittle fractures of the non-bearing walls when subjected to Pohang earthquakes in 2017 since those have not been designed for seismic loading. In this study, finite element analysis was conducted for slot type non-bearing wall connection system to reduce damages and concentrate damages to the designated damping device through separation from the structural wall members. Steel plate and dowel bar systems designed for the dissipation of seismic energies were modeled and analyzed to investigate the damage reductions. Finally, the test result and the analysis result were compared and verified.

An Analysis of Eddy Current Signals for the Crack-like Defects in the Steam Generator Tubes (증기발생기 전열관의 균열성 결함에 대한 와전류 신호 평가)

  • Kang, Ki-Won
    • Journal of the Korean Society for Nondestructive Testing
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    • v.13 no.1
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    • pp.40-45
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    • 1993
  • The steam generator tubes of the nuclear power plant should be inspected using eddy current techniques. Recently the crack-like defects become a major concern for the integrity of the steam generator tubes. These defects could be detected by the MRPC(Motorized Rotating Pancake Coil) method, not by the conventional bobbin coil method. In this paper it has been attempted to estimate the length of the cracks at the tube expansion region using of MRPC technique. The lengths of both axial and circumferential cracks show a tendency of overestimation compared to the real lengths. As the depths of the defects decrease from 100% through 50% of the wall thickness, the error of the length estimation is increased.

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Development of 3-D J-Integral Calculation Method for Structural Integrity Evaluation (기기 건전성 평가를 위한 3차원 J-적분 계산 전산코드 응용평가 연구)

  • Kim, Young-Jin
    • Proceedings of the KIEE Conference
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    • 1999.11b
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    • pp.450-454
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    • 1999
  • In order to evaluate the integrity of nuclear power plants, J-integral calculation is crucial. For this purpose, finite element method is popularly used to obtain J-integral. However, high cost time consuming preprocess should be performed to design the finite element model of a cracked structure. Also, the J-integral should be verified by alternative method since it may differ depending on the calculation method. The objective of this paper is to develop a three-dimensional elastic-plastic J-integral analysis system which is named as EPAS. The EPAS program consists of an automatic mesh generator for a through-wall crack and a surface crack, a solver based on ABAQUS program, and a J-integral calculation program which provides DI(Domain Integral) and EDI(Equivalent Domain Integral) based J-integral calculation. Using the EPAS program, an optimized finite element model for a cracked structure can be generated and corresponding J-integral can be obtained subsequently.

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NUMERICAL APPROACH FOR QUANTIFICATION OF SELFWASTAGE PHENOMENA IN SODIUM-COOLED FAST REACTOR

  • JANG, SUNGHYON;TAKATA, TAKASHI;YAMAGUCHI, AKIRA;UCHIBORI, AKIHIRO;KURIHARA, AKIKAZU;OHSHIMA, HIROYUKI
    • Nuclear Engineering and Technology
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    • v.47 no.6
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    • pp.700-711
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    • 2015
  • Sodium-cooled fast breeder reactors use liquid sodium as a moderator and coolant to transfer heat from the reactor core. The main hazard associated with sodium is its rapid reaction with water. Sodium-water reaction (SWR) takes place when water or vapor leak into the sodium side through a crack on a heat-transfer tube in a steam generator. If the SWR continues for some time, the SWR will damage the surface of the defective area, causing it to enlarge. This self-enlargement of the crack is called "self-wastage phenomena." A stepwise numerical evaluation model of the self-wastage phenomena was devised using a computational code of multicomponent multiphase flow involving a sodium-water chemical reaction: sodiumwater reaction analysis physics of interdisciplinary multiphase flow (SERAPHIM). The temperature of gas mixture and the concentration of NaOH at the surface of the tube wall are obtained by a numerical calculation using SERAPHIM. Averaged thermophysical properties are used to assess the local wastage depth at the tube surface. By reflecting the wastage depth to the computational grid, the self-wastage phenomena are evaluated. A two-dimensional benchmark analysis of an SWAT (Sodium-Water reAction Test rig) experiment is carried out to evaluate the feasibility of the numerical model. Numerical results show that the geometry and scale of enlarged cracks show good agreement with the experimental result. Enlarged cracks appear to taper inward to a significantly smaller opening on the inside of the tube wall. The enlarged outer diameter of the crack is 4.72 mm, which shows good agreement with the experimental data (4.96 mm).

Evaluation of the Fatigue Behavior before and after Wall Thickness Penetration in Carbon Steel Pipes with Circumferential Part Through-Wall Surface Crack (원주방향 미관통 표면결함을 가지는 탄소강 배관의 두께관 통전.후의 피로거동 평가)

  • Seok-Hwan AHN
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.36 no.2
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    • pp.147-154
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    • 2000
  • 실온 대기 중에서 탄소강배관(STS370)의 피로시험을 행하였다. 배관에는 외부결함을 인공적으로 상정하여, 피로균열진전 및 관통의 거동, 균열형상, 누설 및 파단수명, 균열개구변위를 실험과 이론의 양면으로부터 비교·검토하였다. 특히, 배관의 벽두께 관통후에 있어서의 응력확대계수를 평가하기 위하여 새로운 식을 제안하였다. 피로균열이 관벽을 관통하기 전에 있어서는 판모델에 의한 Newman-Raju의 응력확대계수 평가식을 이용하므로서 aspect비와 누설수명 등 관통전의 피로균열성장거동을 평가할 수 있음을 나타내었다. 또한, 피로균열이 관벽을 관통한 후에 있어서는 본 논문에서 제안한 배관모델에 의한 응력확대계수의 평가식을 이용하여 관통후의 균열형상, 파단수명 및 균열개구변위 등 관통후의 피로균열성장거동을 평가하였다.

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Mismatch Limit Load Analyses for V-groove Welded Pipe with Through-wall Circumferential Defect in Centre of Weld (원주방향 관통균열이 용접부 중앙에 존재하는 V-그루브 맞대기 용접배관의 한계하중 해석)

  • Kim, Sang-Hyun;Han, Jae-Jun;Chung, Jin-Taek;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.11
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    • pp.1379-1386
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    • 2013
  • The present work reports the mismatch limit loads for a V-groove welded pipe for a circumferential crack using finite element (FE) analyses. To integrate the effect of groove angles on mismatch limit loads, one geometry-related slenderness parameter was modified by relevant geometric parameters including the groove angle, crack depth, and root opening based on plastic deformation patterns in the theory of plasticity. Circumferential through-wall cracks are located at the centre of the weldments with two different groove angles ($45^{\circ}$, $90^{\circ}$). With regard to the loading conditions, axial (longitudinal) tension and bending are applied for all cases. For the parent and weld metal, elastic-perfectly plastic materials are considered to simulate and analyze under- and over-matching conditions in plasticity. The overall results from the proposed solutions are found to be similar to the FE results.

Design of thermal inkjet print head with robust and reliable structure (크렉 방지를 위한 잉크젯 프린트 헤드 강건 설계)

  • Kim, Sang-Hyun
    • The Journal of the Convergence on Culture Technology
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    • v.8 no.2
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    • pp.337-342
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    • 2022
  • Although printing technology has recently been widely used in IT fields including displays and fuel cells, residual and thermal stress are generated by a manufacturing process of stacking the layers of the print head and result in the substrate deformation and nozzle plate crack, which may cause ink leaks or not be ejected onto a desired region. Therefore, in this paper, we propose a new design of thermal inkjet print head with a robust and reliable structure. Diverse types of inkjet print head such as a rib, pillar, support wall and individual feed hole are designed to reduce the deformation of the substrate and nozzle plate, and their feasibility is numerically investigated through FEA analysis. The numerical results show that the maximum stress and deformation of proposed print head dramatically drops to at least 40~50%, and it is confirmed that there is no nozzle plate cracks and ink leakage through the fabrication of pillar and support wall typed print head. Therefore, it is expected that the proposed head shape can be applied not only to ink ejection in the normal direction, but also to large-area printing technology.