• Journal of Welding and Joining
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• 제30권6호
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• pp.98-105
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• 2012

The focus of this investigation is to evaluate the effect of joining parameter on the microstructure and mechanical properties of welds produced by friction stir lap welding. The dissimilar Al alloys, KS5J32 and AA6K31, were joined by friction stir lap welding technique under several welding conditions, and KS5J32 alloy was placed on the top of AA6K31 alloy. The tool rotation speeds were 1000, 1250, and 1500rpm, and the welding speeds were 100, 300, 500, 700mm/min, respectively. The results showed that two shapes of nugget, such as onion ring and irregular vortex type, were observed with various revolutionary pitch. In all welding conditions, fracture occurred at the soften region of bottom sheet(AA6K31) and the strengths were 64~78% of those of base metal. Fractured positions were classified into three types : HAZ, triple point, void depending on the revolutionary pitch. The actual thickness of specimen at the fractured location was decreased with decreasing heat input. A linear relationship exists between the effective thickness of fractured position and peak load.

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2010년도 하계학술대회 논문집
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• pp.244-244
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• 2010

Doping process of crystalline silicon solar cell process is very important which is as influential on efficiency of solar. Doping process consists of pre -deposition and diffusion. Each of these processes is important in the process temperature and process time. Through these process conditions variable, p-n junction depth can be controled to low and high. In this paper, we studied a optimized doping pre-deposition temperature for high solar cell efficiency. Using a $200{\mu}m$ thickness multi-crystalline silicon wafer, fixed conditions are texture condition, sheet resistance($50\;{\Omega}/sq$), ARC thickness(80nm), metal formation condition and edge isolation condition. The three variable conditions of pre-deposition temperature are $790^{\circ}C$, $805^{\circ}C$ and $820^{\circ}C$. In the $790^{\circ}C$ pre-deposition temperature, we achieved a best solar cell efficiency of 16.2%. Through this experiment result, we find a high efficiency condition in a low pre-deposition temperature than the high pre-deposition temperature. We optimized a pre-deposition temperature for high solar cell efficiency.

• 소성∙가공
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• 제29권5호
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• pp.241-250
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• 2020

In this study, the methodology of the springback prediction of automotive parts applied 3rd generation AHSS was investigated using the response surface model analysis based on a regression model, and the meta model analysis based on a Kriging model. To design the learning data set for constructing the springback prediction models, and the experimental design was conducted at three levels for each processing variable using the definitive screening designs method. The hat-shaped member, which is the basic shape of the member parts, was selected and the springback values were measured for each processing type and processing variable using the finite element analysis. When the nonlinearity of the variables is small during the hat-shaped member forming, the response surface model and the meta model can provide the same processing parameter. However, the accuracy of the springback prediction of the meta model is better than the response surface model. Even in the case of the simple shape parts forming, the springback prediction accuracy of the meta model is better than that of the response surface model, when more variables are considered and the nonlinearity effect of the variables is large. The efficient global optimization algorithm-based Kriging is appropriate in resolving the high computational complexity optimization problems such as developing automotive parts.

• 박물관보존과학
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• 제24권
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• pp.1-16
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• 2020

대구 달성 고분군 중 하나인 55호분에서 발견된 부장품 중 삼엽문이자태도의 재보존처리와 제작 기법에 관한 연구이다. 이자태도는 모도가 2점, 자도가 4점이 부착된 이합도이고 출토된 완형으로는 유일하다. 과거 2회의 보존처리가 실시된 기록이 있으며 이번에 균열부 보강제 교체를 위한 재보존처리와 함께 컴퓨터 단층촬영(CT), XRF분석, 실체현미경 관찰을 통해 유물의 재질, 성분, 제작 기법을 조사하였다. 주성분은 구리(Cu)이고 금색 부분에서는 금(Au)과 수은(Hg)이 함께 검출된 것으로 보아 구리에 수은 아말감 금도금을 한 금동으로 추정된다. 제작 기법을 조사한 결과 둥근 삼엽문의 환두부와 병부의 연결은 슴베 부분을 만들어 끼웠고 병판만 금속판으로 제작되어 있는 것을 보아 장식으로서의 기능이 높다고 판단할 수 있다. 상부 자도의 결합 방식은 모도와 같고, 하부 자도는 하나의 금속판을 재단하여 만들었다. 검초는 총 2개의 판을 재단하여 만들었고 상부 자도를 검초에 고정하기 위해 자도 도신부의 아래쪽에 지지대를 넣었으며 하부 자도는 검초 일부를 재단하여 안으로 꽂아 넣었다. 표현된 문양은, 환두부는 삼엽문, 병판은 횡주 연호문, 초구금구와 초미금구는 파상형 점열문, 어미형 초미금구는 점열문을 시문하여 제작되었다.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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• pp.235-243
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• 2002

Ni-base superalloys are used extensively in industry, both in aeroengines and land based turbines. About 60% by weight of most modern gas turbine engine structural components are made of Ni-base superalloys. To satisfy practical demands, the efficiency of gas turbine engines has been steadily and systematically increased by design modifications to handle higher turbine inlet or firing temperatures. However, the increase in operating temperatures has lead to a decrease in the life of components and increase in costs of replacement. Moreover, around 80% of the large frame size industrial/utility gas turbines operating in the world today were installed in the mid-sixties to early seventies and are now 25 to 30 years old. Consequently, there are greater opportunities now to repair and refurbish the older models. Basically, there are two major factors influencing the weldability of the cast alloys: strain-age cracking and liquation cracking. Susceptibility to strain-age cracking is due to the total Ti plus AI content of the alloy; Liquation cracking is due either to the presence of low melting constituents or constitutional liquation of constituents. Though Rene 41 superalloy has 4.5wt.% total Ti and Al content and falls just below the safe limit proposed by Prager et al., controlled grain size and special heat treatments are needed to obtain crack-free welds. Varying heat treatments and filler materials were used in a laboratory study, then the actual welding of service parts was carried out to verity the possibility of crack-tree weld of components fabricated from Rene 41 superalloy. The microstructural observations indicated that there were two kinds of carbides in the FCC matrix. MC carbides were located along the grain boundaries, while M$_{23}$C$_{6}$ carbide was located both inter and intra granularly. Two kinds of filler materials, Rene 41 and Hastelloy X were used to gas tungsten arc weld a patch into the sheet metal, along with varying pre-weld heat treatments. The microstructure, hardness and tensile tests were determined. The service distressed parts were categorized into three classes: with large cracks, with medium cracks and with small or no visible cracks. No significant difference in microstructure among the specimens was observed. Specimens were cut from the corner and the straight edge of the patch repair, away from the corner. The only cracks present were found to be associated with inadequate surface preparation to remove oxidation. Guidelines for oxide removal and the welding procedures developed in the research enabled crack-free welds to be produced.d.

• 한국농공학회지
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• 제16권1호
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• pp.3263-3291
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• 1974

Experimental work of grain bin was carried out to develop the methods of natural air in-bin drying and storage. The method is considered to be more economical, labour saving, and an effective countermeasure to grain loss. To examine the possibility of farm use of the grain bin and to analyze the related factors concerned with in-bin grain drying and storage, ambient air conditions (especially the change of air temperature and relative humidity) and grain quality during drying and storage periods were investigated. A laboratory model bin was constructed to investigate the effect of different forced air conditions on the drying characteristics of rice. In addition, a grain bin with 2.2m diameter and 1.8m height, considered to be the optimum size for the average Korean farm, was constructed and tested to examine the drying and storing characteristics of rice. The weather data analyzed in this study was the nine-year (from 1964 to 1972) record of air temperature and relative humidity in the Suweon area, and the thirty-year (from 1931 to 1960) record of pentad normal relative humidity and air temperature in the Seoul area. From the results of the weather data analyses, the adequate air delivery hours (which was arbitrary defined as the condition to give less than 75% relative humidity) to dry the rice during October were about nine hours (from approximately 10 A.M. to 7 P.M, ) a day, in which the average air temperature was about 15.9$^{\circ}C$ and average relative humidity was 66%. The occurence of days having three hours of such conditions was 1, 2, and 1-day within the 1st, 2nd add last 10-day periods for the month of October, respectively. Therefore, it may be considered that the weather condition in October was satisfactory for the forced natural air drying. The results of the laboratory model bin test were analyzed to obtain the drying curve and drying rate for different drying stages and grain layers in the bin corresponding to various conditions of forced natural air. A drying experiment with a prototype grain bin showed that an approximate 5 percent grain moisture gradient through a 1.6 meter grain deposit was observed after 80 hours of intermittent drying, giving an over dried zone in the lower grain layers and an extremely high grain moisture zone in the upper layers. This indicates that an effective measure should be taken to reduce this high moisture gradient. In order to investigate the drying characteristics of bulk grain in a layerturning operation a grain bin test was performed. This showed a significant improvement of uniform drying. In this test, approximate 107 hours were required to dry a depth of 1.6 meter of grain from an initial moisture content of 22.2 percent to a moisture content of 16.7 percent using an air delivery rate of 2.8 cubic meter per a minute per every cubic meter of grain. This resulted in a 2 percent moisture gradient from the top to the bottom of the bin. During storage period, till the end of June the average temperature of grain was 2~3$^{\circ}C$ higher than ambient air temperature. But during July when the grain moisture content went up slightly (less than 1 percent), the average temperature of the grain also increased to 3~5$^{\circ}C$ higher than ambient air temperature. It is therefore recommended that for safe grain storage, grain should not be stored in sheet metal bins after mid May. From the above results, in-bin rice drying and storage can be used effectively on Korean farms. It is strongly recommended that the use of grain-bin system should be implemented for farm use to improve farm drying and storage of rice.

• Journal of Radiation Protection and Research
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• 제10권2호
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• pp.96-108
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• 1985

감마선분광분석 및 열형광선량측정법에 의한 자연환경방사선의 선량해석에 관한 연구를 1984년 10월부터 약 1년간에 걸쳐 충남대학교 대덕캠퍼스내의 1만 $m^2$ 규모의 평면개활지에서 수행하였다. 이 연구에서 사용한 검출기는 3'${\phi}{\times}$3' NaI(T1) 섬광계수기(閃光計數器)와 plastic 에 밀봉하여 금속판에 압착 처리한 chip 과 Teflon-disk 로된 2종의 LiF TLD 였다. 실측실험으로는 3회에 걸친 24시간 cycle의 in-situ spectrometry 와 2회의 3개월 cycle 과 1회의 1개월 cycle에 걸친 TLD field dosimetry를 수행하였다. 측정한 모든 spectrum은 G(E)연산자법에 의하여 조사선량율(照射線量率)로 환산하였고 그 결과로부터 환경 방사선의 지설성분(地設成分)을 산출하였다. 결과(結果)에 의하면 spectrometry로 구한 조사선량율이 평균 $(10.54{\pm}2.96){\mu}R/hr$, TLD chip으로 측정해석한 값은 $(12.0{\pm}3.4){\mu}R/hr$, disk에서 얻은 값이 $(11.0{\pm}3.6){\mu}R/hr$로 오차범위 안에서 매우 좋은 일치를 보이고 있다. 그러나 감마선분광분석에 의한 자연방사선의 일변화(日變化)에는 가끔 심한동요가 관측되었다. 정확한 환경방사선량해석을 위하여 감마선분광분석과 TLD의 적절한 동시 배합사용이 바람직 하며, 보다 고감도의 TLD에 관한 연구와 국제비교등을 통한 선량평가의 정도향상(精度向上)을 위한 보다 깊이 있는 연구가 필요하다는 결론(結論)에 도달하였다.