• 제목/요약/키워드: Thin Film Passivation

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High Quality Nano Structured Single Gas Barrier Layer by Neutral Beam Assisted Sputtering (NBAS) Process

  • Jang, Yun-Sung;Lee, You-Jong;Hong, Mun-Pyo
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2012년도 제43회 하계 정기 학술대회 초록집
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    • pp.251-252
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    • 2012
  • Recently, the growing interest in organic microelectronic devices including OLEDs has led to an increasing amount of research into their many potential applications in the area of flexible electronic devices based on plastic substrates. However, these organic devices require a gas barrier coating to prevent the permeation of water and oxygen because organic materials are highly susceptible to water and oxygen. In particular, high efficiency OLEDs require an extremely low Water Vapor Transition Rate (WVTR) of $1{\times}10^{-6}g/m^2$/day. The Key factor in high quality inorganic gas barrier formation for achieving the very low WVTR required ($1{\times}10^{-6}g/m^2$/day) is the suppression of defect sites and gas diffusion pathways between grain boundaries. In this study, we developed an $Al_2O_3$ nano-crystal structure single gas barrier layer using a Neutral Beam Assisted Sputtering (NBAS) process. The NBAS system is based on the conventional RF magnetron sputtering and neutral beam source. The neutral beam source consists of an electron cyclotron Resonance (ECR) plasma source and metal reflector. The Ar+ ions in the ECR plasma are accelerated in the plasma sheath between the plasma and reflector, which are then neutralized by Auger neutralization. The neutral beam energies were possible to estimate indirectly through previous experiments and binary collision model. The accelerating potential is the sum of the plasma potential and reflector bias. In previous experiments, while adjusting the reflector bias, changes in the plasma density and the plasma potential were not observed. The neutral beam energy is controlled by the metal reflector bias. The NBAS process can continuously change crystalline structures from an amorphous phase to nano-crystal phase of various grain sizes within a single inorganic thin film. These NBAS process effects can lead to the formation of a nano-crystal structure barrier layer which effectively limits gas diffusion through the pathways between grain boundaries. Our results verify the nano-crystal structure of the NBAS processed $Al_2O_3$ single gas barrier layer through dielectric constant measurement, break down field measurement, and TEM analysis. Finally, the WVTR of $Al_2O_3$ nano-crystal structure single gas barrier layer was measured to be under $5{\times}10^{-6}g/m^2$/day therefore we can confirm that NBAS processed $Al_2O_3$ nano-crystal structure single gas barrier layer is suitable for OLED application.

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리간드 종류와 후처리 공정에 따른 황화납 콜로이드 양자점 박막의 전자 구조 및 원소 조성 분석 (Electronic Structure and Elemental Composition of the Lead Sulfide Colloidal Quantum Dots Depending on the Types of Ligand and Post-Treatment)

  • 김태건;최혜경;정소희;김정원
    • 대한화학회지
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    • 제60권6호
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    • pp.402-409
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    • 2016
  • 3-Mecaptopropionic acid (MPA) 리간드와 하이브리드 타입 리간드($MPA+CdCl_2$)로 각각 부동화(passivation) 된 2.8 nm 크기의 황화납 콜로이드 양자점 박막을 제작하고, 각각을 대기 중, 질소 분위기에서 열처리, 오존 처리 하였을 때 나타나는 두 양자점 박막의 전자 구조와 조성 원소의 변화를 광전자 분광법을 이용하여 연구하였다. 대기에서 열처리는 리간드 종류와 관계없이 황화납 양자점의 가전자대 시작점이 공통적으로 약한 p-도핑 효과가 있음을 직접적으로 확인할 수 있었다. 또한, 오존처리 후 두 황화납 양자점 표면에 공통적으로 $Pb(OH)_2$, $PbSO_x$, PbO를 형성하는 것을 확인하였다. 하지만, 오존에 의해 형성된 산화물 중 PbO 성분은 특별히 하이브리드 타입 리간드로 부동화 된 양자점에서 형성된 양이 MPA 리간드만으로 부동화 된 양자점과 비교했을 때 감소한 것을 확인할 수 있었다. 이것은 PbS(111) 격자면에 있는 과량의 Pb 표면이 $Cl_2$으로 부동화되면서, Pb 양이온과 오존의 반응을 차단함으로써 PbO의 형성을 어렵게 했기 때문으로 추정된다.