• Title/Summary/Keyword: Thermoplastic materials

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Fabrication and Characterization of the Carbon Fiber Composite Sheets (탄소섬유를 이용한 열가소성 복합재료 시트 제조 및 특성)

  • Lee, Yun-Seon;Song, Seung-A;Kim, Wan Jin;Kim, Seong-Su;Jung, Yong-Sik
    • Composites Research
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    • v.28 no.4
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    • pp.168-175
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    • 2015
  • Recently, the applications of carbon fiber reinforced plastics (CFRPs) have become broader than ever when it comes to such industries as automotive, ships, aerospace and military because of their lightweight-ness and high mechanical properties. Thermosetting plastics like epoxy are frequently used as the binding matrix in CFRPs due to their high hardness, wetting characteristics and low viscosity. However, they cannot melted and remolded. For this reason, thermosetting plastic wastes have caused serious environmental problems with the production of fiber reinforced plastics. Thus, many studies have focused on the carbon fiber reinforced thermoplastics (CFRTPs) and recycling carbon fiber. In this study, recycled carbon fiber (RCF) was prepared from CFRPs using a pyrolysis method, which was employed to separate resin and carbon fiber. The degree of decomposition for epoxy resin was confirmed from thermal gravimetric analysis (TGA) and scanning electron microscope (SEM). The RCF was cut and ground to prepare a carbon fiber composite sheet (CFCS). CFCS was manufactured by applying recycled carbon fibers and various thermoplastic fibers. Various characterizations were performed, including morphological analyses of surface and cross-section, mechanical properties, and crystallization enthalpy of CFCS at different cooling conditions.

Electrical Properties of High Impact Polystyrene (HIPS)/Thermoplastic Urethane (TPU) Blend with Poly(styrene-co-maleic anhydride) as a Compatibilizer (상용화제 Poly(styrene-co-maleic anhydride) 첨가에 따른 고충격 폴리스티렌 (HIPS)/Thermoplastic Urethane (TPU) 블렌드의 전기적 특성)

  • Lee, Young-Hee;Lee, Tae-Hee;Kim, Won-Jung;Kim, Tae-Young;Yoon, Ho-Gyu;Suh, Kwang-S.
    • Polymer(Korea)
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    • v.32 no.3
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    • pp.251-255
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    • 2008
  • This study suggested antistatic material which can increase anti-static properties and mechanical strength by mixing polystyrene for conveying electronic stuffs with metal salt and ester compound as a anti-static agent. We studied about mechanical, thermal and electrical characteristics by changing the contents of MAH of poly(styrene-co-maleic anhydride), compatibilizer. As the result of measuring residue space charge of the blends of HIPS(75)/TPU(25)/poly(styrene-co-maleic anhydride)(MAH weight ratio : 25, 32, 43.5 wt%), we could find small residue charge in the blend which MAH(25 wt%) was added and it showed the highest values in tensile strength. Additionally we found out the material to which compatibilizer was added kept better anti-static properties than one to which compatibilizer was not added. In the event we could confirm that the adding of PS-co-MAH enables two polymers were mixed well when HIPS/TPU was blended and anti-static agent made easier dissipative in the blend.

A Study on the Material Behavior of Glass Fiber Reinforced Thermoplastic Composite in Biaxial Stretch Forming (유리섬유 강화 열가소성 복합재료의 2축 인장성형시 재료거동에 관한 연구)

  • 이중희;류성기
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.2
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    • pp.169-175
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    • 2000
  • The object of this study was to investigate the feasibility of solid-phase forming of the composites and to characterize the material behavior in the biaxial stretch forming. The materials tested contained 20%, 30%, and 40% glass fibers by weight in a polypropylene matrix. Biaxial stretch forming tests were performed at three forming speeds of 10mm/sec, 1mm/sec, and 0.1mm/sec and at four forming temperatures of $75^{\circ}C, 100^{\circ}C, 125^{\circ}C, and 150^{\circ}C$ to investigate effects of forming speed and forming temperature. The microscopic observation of a formed part was conducted at various strain levels to characterize the material behavior. The strain distribution on a formed part was measured and displayed on the farmed geometry with a contour display The material behavior of the composite in the biaxial stretch forming was strongly influenced by the forming conditions.

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The Spring-back Phenomena in Soild Phase Bending of Glass Fiber Reinforced Polypropylene (유리섬유 강화 Polypropylene의 고상굽힘성형시 Spring-back 현상)

  • 남궁천;김성일;이중희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.646-649
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    • 1995
  • An experimental and analyical investigations were undertaken to improve understanding of spring-back phenomena of chopped fiber reinforced thermoplastic composite sheet. The materials tested contained 20, 35, 40 percent by weight of readomly oriented glass fiber in a prolypropylene matrix. The simple bending tests were performed at temperatures ranging form 75 .deg. c to 150 .deg. c with 25 .deg. c increment and at punch speed of 1mm/sec and 0.01mm/sec. The spring-back angel measured in pure bending is compared with the prediction base on the analytical model. Good agreement between experimental and predicted results was observed.

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Injection molding analysis for LED outdoor lighting top cover of one heat sink body type structure (방열체 일체형 구조의 LED 아웃도어 등기구 상부커버에 관한 사출성형해석)

  • Lee, Kwan-Young
    • Design & Manufacturing
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    • v.14 no.2
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    • pp.42-48
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    • 2020
  • This study is on the injection molding analysis for the LED outdoor lighting top cover of one heat sink body type structure. Thermoplastic and thermosetting resins were applied to compare the thermal properties during the injection molding process. The thermoplastic resin is used in this study due to special characteristics that it is light, good strength and dose long not transmute quality even if pass long time. The thermosetting resin is applied to this study due to good in strength, lightweight and excellent etc, thermal conductivity. This study presented a preliminary analysis of fill time, weld line, air trap etc. for the injection molding process of LED lamp cover and body through simulation using Moldflow. As a result of the study, it was selected HTM-102 material because the thermosetting resin has excellent strength and heat conductivity.

The Impregnation of Thermoplastic Resin into a Unidirectional Fiber Bundle (열가소성 수지 복합재료에서의 수지 함침)

  • Kim, Tae-Uk;Jeon, Ui-Jin;Lee, U-Il
    • 한국기계연구소 소보
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    • s.18
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    • pp.163-168
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    • 1988
  • Impregnation of molten thermoplastic resin into continuous unidirectional fiber bundles was investigated. The degree of impregnation is defined as the ratio between the number of impregnated fibers and the total number of fibers of a bundle. The degree of impregnation was modeled as a function of time, impregnation pressure, temperature and tow size assuming the radial inward flow through the fiber bundle is governed by the Darcy's law. The permeability was assumed to be constant. Experiments were performed to evaluate the validity of the medel. Today's T300 graphite fiber bundles and Polyetheretherketone(PEEK) resin was used. A fiber bundle and resin powder were put into a mold and pressure and temperature were applied. After a predetermined time, the sample was taken out and microphotographs of the cross-section were taken. From the microphotographs, the number of impregnated fibers was counted and then the degree of impregnation was determined. Experiments were also performed for different tow sizes. Good agreements were found between the model and the experiments rendering a confidence in the model.

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Review : Continuous Fiber Tow Spreading Technologies and Its Applications (연속 섬유의 펼침에 대한 기술 현황 및 적용)

  • Roh, Jeong U;Lee, Woo Il
    • Composites Research
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    • v.26 no.3
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    • pp.155-159
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    • 2013
  • This paper reviewed the continuous fiber tow spreading technologies and its applications. The effect of the continuous fiber tow spreading in manufacturing process of continuous fiber reinforced thermoplastic composite was introduced theoretically. The fiber tow spreading technologies were categorized according to the spreading medium and its order during manufacturing process. The general principles, the applications, and the merits and demerits of fiber tow spreading technologies were introduced. Furthermore, the proposal for future direction of research on this issue was considered in this study.

Fabrication of a sport mouse guard for performance and comfortable wearing (스포츠 마우스가드의 기능성과 안정적인 착용감을 위한 제작 증례)

  • Im, Joong-Jae
    • Journal of Technologic Dentistry
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    • v.42 no.3
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    • pp.298-305
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    • 2020
  • Here, we studied the sports mouse guard as an oral device system, to minimize the sports related facial and dental injuries, jawbone fracture and brain injury, and by layering the hardened sheets for improving the activity performance and stable wearing. By pressuring and layering 2 soft- and 1 hard-layers of ethylene vinyl acetate (EVA) thermoplastic materials, for a category of martial art, record sports and leports, here we introduce a methodology for thickness control of layers to protect the teeth and oral structure. A personally customized mouse guard optimized for sports by layering a mixture of soft and hardened sheets is not easily detached during the sporting activity, easy to breathe through, comforts to wear, and also improves the sporting record. A designed EVA thermoplastic material for individual sports is used as the mouth guard, which is stably attached, easily removed, and convenient for breathing through the mouth.

Properties of Original Thermoplastic Polyurethane (TPU)/Plasticized Poly(vinyl chloride) (PVC) and Recycling TPU/PVC Blends (열가소성 폴리우레탄과 가소화된 폴리비닐 클로라이드 블렌드의 특성)

  • Yoo, Hye-Jin;Lee, Young-Hee;Hyuk, Bang-Yun;Hyeob, Beak-Sung;Kim, Han-Do
    • Proceedings of the Korean Fiber Society Conference
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    • 2001.10a
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    • pp.9-12
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    • 2001
  • Blending is an easy and popular means to achieve a desired set of characteristic properties. The blends, by melt mixing of thermoplastic materials and elastomer, have received considerable attention in recent years. It is well known that nearly all blends comprise one polymer domain dispersed in the matrices of the other polymer [1]. (omitted)

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Variation of Mechanical Properties on Polystyrene Elastomer According to Injection Molding Conditions (폴리스틸렌계 엘라스토머의 사출성형조건에 따른 기계적 물성 변화)

  • Han, Seong-Ryeol;Kim, Joon-Hyung;Jeon, Seung-Gyeong;Jeong, Yeong-Deug
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.4
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    • pp.46-52
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    • 2006
  • From the past, most of the studies about thermoplastic elastomers(TPEs) have been conducted for theirs compounded materials and morphology. However these studies do not directly affect on injection molding processing. Therefor this study is focus on the variation of mechanical properties on TPEs moldings by increasing injection molding conditions which included injection molding conditions include injection pressure, holding pressure, melt temperature, mold temperature. The used experimental TPEs is a group of styrene(TPS). Injection pressure slightly affected on tensile strength, shrinkage and hardness. Holding pressure only affected on hardness. The melt temperature was the most affective condition on tensile strength.

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