• Title/Summary/Keyword: Thermo-Mechanical Model

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Crack propagation and deviation in bi-materials under thermo-mechanical loading

  • Chama, Mourad;Boutabout, Benali;Lousdad, Abdelkader;Bensmain, Wafa;Bouiadjra, Bel Abbes Bachir
    • Structural Engineering and Mechanics
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    • v.50 no.4
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    • pp.441-457
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    • 2014
  • This paper presents a finite element based numerical model to solve two dimensional bi-material problems. A bi-material beam consisting of two phase materials ceramic and metal is modelled by finite element method. The beam is subjected simultaneously to mechanical and thermal loadings. The main objective of this study is the analysis of crack deviation located in the brittle material near the interface. The effect of temperature gradient, the residual stresses and applied loads on crack initiation, propagation and deviation are examined and highlighted.

Finite Element Analysis of 3-D Steady State Deformation of Rolls and Strip in 4 High Mill (4High Mill 열간 압연 공정의 3차원 정상상태 유한요소해석)

  • 류성룡;김태효;황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.130-133
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    • 1998
  • An integrated finite element computer simulator is presented for the prediction of three dimensional heat transfer and metal flow occurring in the strip, and heat transfer and thermo elastic phenomena occurring in the rolls in 4 high mill hot strip rolling. Basic finite element models are described, with emphasis on combining each model to deal rigorously with the coupled aspect of the thermo-mechanical behaviors of the rols and strip through an iterative solution procedure. A series of process simulation are carried out to investigate the effect of various parameters under the actual process conditions. The results are shown and discussed.

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THERMO-MECHANICAL ANALYSIS OF OPTICALLY ACCESSIBLE QUARTZ CYLINDER UNDER FIRED ENGINE OPERATION

  • Lee, K.S.;Assanis, D.N.
    • International Journal of Automotive Technology
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    • v.1 no.2
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    • pp.79-87
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    • 2000
  • Analytical approach was followed in this work under both the steady state and transient operating conditions to find optimum boundary conditions, where the optically accessible quartz engine can run safely without breaking. Temperature and stress distribution was predicted by FEM analysis. In order to validate thermal boundary condition, model reliability and constraint, outside cylinder temperature was measured and previous study was also followed up numerically. To reduce thermal stress level, three types of outside cooling (natural, moderate forced and intensive forced convection) were considered. Effects of clamping force and combustion pressure were conducted to investigate mechanical stress level. Cylinder thickness, was changed to fine the optimum cylinder thickness. The versatile results achieved from this work can be basic indication, which is capable of causing a sudden quartz cylinder breaking during fired operation.

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Analysis of Anisotropic Structures under Multiphysics Environment (멀티피직스 환경하의 이방성 구조물 해석)

  • Kim, Jun-Sik;Lee, Jae-Hun;Park, Jun-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.6
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    • pp.140-145
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    • 2011
  • An anisotropic beam model is proposed by employing an asymptotic expansion method for thermo-mechanical multiphysics environment. An asymptotic method based on virtual work is introduced first, and then the variables of mechanical displacement and temperature rise are asymptotically expanded by taking advantage of geometrical slenderness of elastic bodies. Subsequently substituting these expansions into the virtual work principle allows us to asymptotically expand the virtual work. This will yield a set of recursive virtual works from which two-dimensional microscopic and one-dimensional macroscopic equations are systematically derived at each order. In this way, homogenized stiffnesses and thermomechanical coupling coefficients are derived. To demonstrate the validity and efficiency of the proposed approach, composite beams are taken as a test-bed example. The results obtained herein are compared to those of three-dimensional finite element analysis.

Hygro-thermo-mechanical bending of S-FGM plates resting on variable elastic foundations using a four-variable trigonometric plate theory

  • Beldjelili, Youcef;Tounsi, Abdelouahed;Mahmoud, S.R.
    • Smart Structures and Systems
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    • v.18 no.4
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    • pp.755-786
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    • 2016
  • The hygro-thermo-mechanical bending behavior of sigmoid functionally graded material (S-FGM) plate resting on variable two-parameter elastic foundations is discussed using a four-variable refined plate theory. The material characteristics are distributed within the thickness direction according to the two power law variation in terms of volume fractions of the constituents of the material. By employing a four variable refined plate model, both a trigonometric distribution of the transverse shear strains within the thickness and the zero traction boundary conditions on the top and bottom surfaces of the plate are respected without utilizing shear correction factors. The number of independent variables of the current formulation is four, as against five in other shear deformation models. The governing equations are deduced based on the four-variable refined plate theory incorporating the external load and hygro-thermal influences. The results of this work are compared with those of other shear deformation models. Various numerical examples introducing the influence of power-law index, plate aspect ratio, temperature difference, elastic foundation parameters, and side-to-thickness ratio on the static behavior of S-FGM plates are investigated.

Quasi-dimensional Analysis of Combustion and Emissions in a Stratified GDI Engine under Ultra-lean Conditions (유사차원해석 모델을 이용한 초희박 조건에서의 가솔린 직분사 엔진 연소 및 배기 예측)

  • Lee, Jaeseo;Huh, Kang Yul;Kwon, Hyuckmo;Park, Jae In
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.4
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    • pp.402-409
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    • 2015
  • In this study a quasi-dimensional model is developed to predict the combustion process and emissions of a GDI engine under ultra-lean conditions. Combustion of a GDI engine condition is modeled as two simultaneous processes to consider significant fuel stratification. The first process is premixed flame propagation described as burning in a hemispherically propagating flame. The second is diffusion-controlled combustion modeled as mixing of multiple spray zones in the burned gas region. Mixing is an important factor in ultra-lean conditions leaving stratified mixture of developing sprays behind the propagating premixed flame. Sheet breakup and Hiroyasu models are applied to predict the velocity of a hollow cone spray. Validation is performed against measured pressures and NOx and CO emissions at different load and rpm conditions in the test engine.

Quasi-Analytical Method of C/SiC Material Properties Characterization (C/SiC 재료의 물성 측정을 위한 준 해석적 방법)

  • Kim, Yeong-K.
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.05a
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    • pp.437-440
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    • 2010
  • This paper represents a simple and effective calculation method to predict the orthotropic engineering constants for C/SiC woven fabric composite. The method, a quasi-analytical method using the modified equivalent laminated model, idealizes the woven fabric structure as a symmetric three-ply laminate to utilize a classical laminated plate theory. The required initial parameters are in-plane modulus from experiments and crimp ratio of the woven fabric. This study shows its feasibility by demonstrating example to calculate the engineering constants to thickness direction needed for three dimensional thermo-mechanical stress calculations.

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First Wall Design of ITER Test Blanket Module(TBM) based on RCC-MR Code (RCC-MR 코드에 기반한 ITER 시험증식블랑켓 일차벽 설계)

  • Shin, Kyu In;Lee, Dong Won
    • Journal of the Korean Society of Safety
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    • v.27 no.6
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    • pp.14-19
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    • 2012
  • The Helium cooled ceramic reflector(HCCR) test blanket module(TBM) has been designed and developed to participate the ITER(International Thermonuclear Experimental Reactor) test blanket program in Korea. The TBM was one of the main objectives for developing ITER for proving the tritium self-sufficiency and the heat transfers to produce the electricity with the breeding blanket concept. Among the TBM components, the first wall(FW) was the most important component in safety since it was directly faced a high level of a heat and fast neutrons from the plasma side and could protect the others components inside TBM. In this paper, the FW has been designed through the thermo-mechanical analysis considering ITER operation conditions. With the developed simple models, the stress limit analysis based on RCC-MR code which is the nuclear power plant design codes in France was evaluated for the allowable design criteria. The results showed that the designed FW model satisfied $1.5S_m$ or $3S_m$ of the allowable stress($S_m$) in RCC-MR code at the maximum stress region in the FW.

Thermo-fluid Dynamic and Missile-motion Performance Analysis of Gas-Steam Launch System Utilizing Multiphase Flow Model and Dynamic Grid System (다상 유동모델과 동적 격자계를 활용한 가스-스팀 발사체계의 열유동과 탄의 운동성능 해석)

  • Kim, Hyun Muk;Bae, Seong Hun;Park, Cheol Hyeon;Jeon, Hyeok Soo;Kim, Jeong Soo
    • Journal of the Korean Society of Propulsion Engineers
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    • v.21 no.2
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    • pp.48-59
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    • 2017
  • In this study, an analysis of the thermo-fluid dynamic and missile-motion performance was carried out through a numerical simulation inside the missile canister. Calculation was made in an analytical volume using dynamic grid and evaporated water was used as a coolant. To analyze the interaction among the hot gas, coolant, and mixture flow, Realizable $k-{\varepsilon}$ turbulence and VOF (Volume Of Fluid) model were chosen and a parametric study was performed with the change of coolant flow rate. As a result of the analysis, pressure of the canister showed a large difference depending on the presence or absence of the coolant, and also showed a dependancy on the amount of coolant. Velocity and acceleration were dependent on the canister pressure.

A Study on the Prediction of Warpage During the Compression Molding of Glass Fiber-polypropylene Composites (유리섬유-폴리프로필렌 복합재료의 압축 공정 중 뒤틀림 예측에 관한 연구)

  • Gyuhyeong Kim;Donghyuk Cho;Juwon Lee;Sangdeok Kim;Cheolmin Shin;Jeong Whan Yoon
    • Transactions of Materials Processing
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    • v.32 no.6
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    • pp.367-375
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    • 2023
  • Composite materials, known for their excellent mechanical properties and lightweight characteristics, are applied in various engineering fields. Recently, efforts have been made to develop an automotive battery protection panel using a plain-woven composite composed of glass fiber and polypropylene to reduce the weight of automobiles. However, excessive warpage occurs during the GF/PP compression molding process, which makes car assembly challenging. This study aims to develop a model that predicts the warpage during the compression molding process. Obtaining out-of-plane properties such as elastic or shear modulus, essential for predicting warpages, is tricky. Existing mechanical methods also have limitations in calculating these properties for woven composite materials. To address this issue, finite element analysis is conducted using representative volume elements (RVE) for woven composite materials. A warpage prediction model is developed based on the estimated physical properties of GF/PP composite materials obtained through representative volume elements. This model is expected to be used for reducing warpages in the compression molding process.