• 제목/요약/키워드: Thermal-shock

검색결과 714건 처리시간 0.025초

열간단조 금형강의 열충격과 열피로 특성연구 (Analysis of Thermal Shock and Thermal Fatigue in Tool Steels for Hot Forging)

  • 김정운;문영훈;류재화;박형호
    • 소성∙가공
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    • 제11권1호
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    • pp.61-68
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    • 2002
  • The thermal shock and thermal fatigue test has been carried out to analyze the thermal characteristics of tool steels for hot forging and the effects of mechanical properties on this study have been investigated. The resistance to thermal shock is first of all a matter of good toughness and ductility. Therefore, a proper hot-work tool steel should be characterized by high fracture strength and high temperature toughness. Based on these results, some critical temperature($T_{fracture}$) at which fracture occur can be measured to characterize the thermal resistance of the materials. During thermal fatigue tests, the thermal fatigue cracks occur because of the repetitive heating and cooling of the die surface and the thermal fatigue damage was evaluated by analyzing different number of cycles to failure. The results showed that the resistance to thermal shock and thermal fatigue were found to be favoured by high hot tensile strength and high hot hardness, and thermal resistance of SKD61 was superior to that of ESC, SKT4 and this was caused by higher mechanical properties of SKD61.

기체역학적 충격파의 입사에 의해 유도된 초유동헬륨중의 충격파 (Shock Waves in He II induced by a Gas Dynamic Shock Wave Impingement)

  • 양형석
    • 한국초전도저온공학회:학술대회논문집
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    • 한국초전도저온공학회 2002년도 학술대회 논문집
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    • pp.23-26
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    • 2002
  • Two modes of shock waves propagating in He II (superfluid helium), this is a compression and a thermal shock waves, were studied experimentally by using superconductive temperature sensors, piezo pressure transducers and Schlieren visualization method with an ultra-high-speed video camera (40,500 pictures/sec). The shock waves are induced by a gas dynamic shock wave impingement upon a He II free surface. It is found that the shock Mach number of a transmitted compression shock wave is up to 1.16, and the shock Mach number of a thermal shock wave coincides well with the second sound velocity under each compressed He II state condition. The temperature rise ratio of an induced thermal shock wave to that of an incident gas dynamic shock wave was found to be very small, as small as 0.003 at 1.80K.

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Thermal Shock Resistance of $Al_{2}O_{3}$- and Fe-$Al_{2}TiO_{5}$-based Castable Refractories

  • Liu, T.;Latella, B.A.;Bendeich, P.
    • The Korean Journal of Ceramics
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    • 제4권4호
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    • pp.345-351
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    • 1998
  • Thermal shock resistance of $Al_2O_3$- and Fe-$Al_2TiO_5$-based Castable Refractories was studied using a central heating technique. Ring type specimens, 10mm thick and 20 and 100mm inner and outer diameters, respectively, were rapidly heated on the internal surface of the centre hole using a high power electrical heating element. The temperature field was measured experimentally and modelled using finite element analysis (FEA). The thermal stress field was also modelled using FEA. A radial notch was introduced to the ring specimens to enable calculation of the thermal stress intensity factors (SIF). A special LVDT device was incorporated in the thermal shock tester to monitor crack mouth opening displacement (COD). The thermal shock fracture initiation and crack propagation behaviour of the castable refractories were ascertained using the COD measurements and the fracture mechanics analysis data.

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Thermal Shock Resistance of Bilayered YSZ Thermal Barrier Coating

  • Lee, Dong Heon;Kim, Tae Woo;Lee, Kee Sung;Kim, Chul
    • 한국세라믹학회지
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    • 제55권5호
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    • pp.452-460
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    • 2018
  • This study investigate changes in mechanical behaviors such as indentation load-displacement and hardness of thermal barrier coatings (TBCs) using cycling of thermal shock test. Relatively dense and porous TBCs on nickel-based bondcoat/super alloy are prepared using different starting granules, 204C-NS and 204NS commercial powers, and the effect of double layers of 204C-NS on 204NS and 204NS on 204C-NS are investigated. The highest temperature applied during thermal shock test is $1100^{\circ}C$ and the maximum number of cycles is 1,200. The results indicate that bilayered TBC showed a relatively mechanically resistant property during thermal shock cycles and that the mechanical behavior is influenced by the microstructure of TBCs by exposure to high temperature during tests or different starting granules.

초음파를 이용한 금속기지 복합재료의 열충격 손상 평가 (Evaluation of Thermal Shock Damage of Metal Matrix Composite Using Ultasonics)

  • 강문필;이민래;이준현
    • 대한기계학회논문집A
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    • 제29권11호
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    • pp.1480-1487
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    • 2005
  • Metal matrix composites(MMCs) have been rapidly becoming one of the strongest candidates for structural materials fur many high temperature application. However, among the various high temperature environments in which metal matrix composites was applied, thermal shock is known to cause significant degradation in most MMC system. Due to the appreciable difference in coefficient of thermal expansion(CTE) between reinforcement and metal matrix, internal stresses are generated following temperature changes. Infernal stresses affect degradation of mechanical properties of MMC by causing microscopic damage in interface and matrix during thermal cycling. Therefore, the nondestructive evaluation on thermal shock damage behavior of SiC/A16061 composite has been carried out using ultrasonics. For this study, SiC fiber reinforced metal matrix composite specimens fabricated by a squeeze casting technique were thermally cycled in the temperature range 298$\~$673 K up to 1000cyc1es. Three point bending test was conducted to investigate the efffct of thermal shock damage on mechanical properties. The relationship between thermal shock damage behavior and the propagation characteristics of surface wave and SH-ultrasonic wave was discussed by considering the result of SEM observation of fracture surface.

Thermal Shock Resistance and Thermal Expansion Behavior of $Al_2TiO_5$ Ceramics

  • Kim, Ik-Jin
    • 한국결정성장학회:학술대회논문집
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    • 한국결정성장학회 2000년도 Proceedings of 2000 International Nano Crystals/Ceramics Forum and International Symposium on Intermaterials
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    • pp.179-193
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    • 2000
  • Aluminium titanate (Al₂TiO5) with an excellent thermal shock resistant and a low the expansion coefficient was obtained by solid solution with MgO, SiO₂, and ZrO₂ in the Al₂TiO5 lattice or in the grain boundary solution through electrofusion in an arc furnace. However, these materials have low mechanical strength due to the presence of microcracks developed by a large difference in thermal expansion coefficients along crystallographic axes. Pure Al₂TiO5 tends to decompose into α-Al₂O₃ and TiO₂-rutile in the temperature range of 750-1300℃ that rendered it apparently useless for industrial applications. Several thermal shock tests were performed: Long therm thermal annealing test at 1100℃ for 100h; and water quenching from 950 to room temperature (RT). Cyclic thermal expansion coefficients up to 1500℃ before and after decomposition tests was also measured using a dilatometer, changes in the microstructure, thermal expansion coefficients, Young's modulus and strengths were determined. The role of microcracks in relation to thermal shock resistance and thermal expansion coefficient is discussed.

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로켓 노즐 재료의 열충격특성에 관한 연구 (A Study on the Thermal Shock Characteristics of the Rocket Nozzle Material)

  • 이장원;이영신;김재훈;김승중
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 추계학술대회
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    • pp.562-566
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    • 2004
  • Thermal shock is a physical phenomenon that occurs in the condition of the exposure of a rapidly large temperature and pressure change of in the quenching condition of material. The rocket nozzle is exposed to high temperature combustion gas, it may have failure and erosion deformation. So, it is important to select a suitable material having excellent thermal shock properties and evaluate these materials in rocket design. In this study, the temperature gradient and crack initiation of rocket nozzle material is investigated using by FEM under thermal shock condition. This is very important information in the design process of thermal structure.

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Sn-3Ag-0.5Cu계 솔더를 이용한 자동차 전장 부품 접합부의 열충격 특성에 관한 연구 (A Study of Thermal Shock Characteristics on the Joints of Automotive Application Component using Sn-3Ag-0.5Cu Solder)

  • 전유재;손선익;김도석;신영의
    • 한국전기전자재료학회논문지
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    • 제23권8호
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    • pp.611-616
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    • 2010
  • This study investigated the characteristics of fracture behavior and mode on solder joints before and after thermal shock test for automotive application component using Sn-3.0Ag-0.5Cu solder, which has a outstanding property as lead-free solder. The shear strength was decreased with thermal cycle number, after 432 cycles of thermal shock test. In addition, fracture mode was verified to ductile, brittle fracture and base materials fracture such as different kind fractured mode using SEM and EDS. Before the thermal shock, the fractured mode was found to typical ductile fracture in solder layer. After thermal shock test, especially, Ag was found on fractured portion as roughest surface. Moreover, it occurred delamination between a PCB and a Cu land. Before thermal shock test, most of fractured mode in solder layer has dimples by ductile fracture. However, after thermal shock test, the fractured mode became a combination of ductile and brittle fracture, and it also could find that the fracture behavior varied including delamination between substrate and Cu land.

세라믹 모노리스 담체의 열충격 특성에 관한 연구 (A Study on Thermal Shock of Ceramic Monolithic Substrate)

  • 백석흠;박재성;김민건;조석수
    • 대한기계학회논문집A
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    • 제34권2호
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    • pp.129-138
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    • 2010
  • 공업용 세라믹은 자체의 특이한 물리적 특성으로 인하여 극한의 열 및 화학적 환경에서도 적용할 수 있는 우수한 고온 재료이다. 세라믹은 고온에서 저온으로 빠르게 이동되면 열충격을 받는다. 본 연구에서는 열충격에 대한 매개변수로 임계온도차이를 제안한다. 세라믹 부품에 대한 임계온도차이는 부품 크기와 대류열전달계수 등에 의해 영향을 받는다. 부품의 열충격 특성은 비정상 열응력에 의해 평가된다. 비정상 열응력이 파단계수를 초과한다면 열충격 균열이 표면에서 시작된다고 가정할 수 있다. 물에 대한 임계온도차이는 공기에 대한 임계온도차이보다 적다. 본 연구에서 사용된 국내 승용차용 삼원 촉매 담체는 반경 및 축방향 온도차이가 임계온도차이 아래에 존재하므로 충분한 열충격 성능을 가지고 있었다.

SiC/C 경사기능재료의 열충격 시험과 열응력 모사 (Thermal shock test of SiC/C functionally graded materials (FGM) and thermal stress simulation)

  • 김유택;이성철;최근혁
    • 한국결정성장학회지
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    • 제8권4호
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    • pp.612-618
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    • 1998
  • $SiCl_4/C_3H_8/H_2$계를 사용하여 흑연기판 위에 순수한 SiC층과 SiC/C FGM층을 CVD법에 의해 증착한 후 thermal shock 시험을 통하여 두 시편의 열적 성질을 조사하였다. Thermal shock 시험시 두가지 시편 내부의 이론적인 열응력 차이를 알아보기 위해 상용프로그램을 이용하여 시편내의 온도분포, 열응력 분포를 계산하였다. SiC/C FGM층을 증착한 시편이 순수한 SiC층을 증착한 시편보다 계산상으로 경계면에서 우수한 열응력 완화효과를 나타내는 것으로 판단되었고 실험적으로로 FGM 시편의 경우 $\Delta$T=1600K의 열충격에도 견딜수 있는 것을 확인하여 이론과 실험이 일치하는 것을 입증하였다.

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