• 제목/요약/키워드: Thermal Residual Stress

검색결과 522건 처리시간 0.03초

Evaluation Method of Adhesive Fracture Toughness Based on Double Cantilever Beam (DCB) Tests Including Residual Thermal Stresses

  • Yokozeki, Tomohiro;Ogasawara, Toshio
    • Advanced Composite Materials
    • /
    • 제17권3호
    • /
    • pp.301-317
    • /
    • 2008
  • The energy release rate associated with crack growth in adhesive double cantilever beam (DCB) specimens, including the effect of residual stresses, was formulated using beam theory. Because of the rotation of the asymmetric arms in the adhesive DCB specimens due to temperature change, it is necessary to correct the evaluated fracture toughness of the DCB specimens, specifically in the case of a large temperature change. This study shows that the difference between the true toughness and an apparent toughness due to the consequence of ignoring residual stresses can be calculated for a given specimen geometry and thermo-mechanical properties (e.g. coefficient of thermal expansion). The calculated difference in the energy release rates based on the present correction method is compared with that from FEM in order to verify the present correction method. The residual stress effects on the evaluation of the adhesive fracture toughness are discussed.

外力의 效果를 고려한 熔接部의 最終强度에 대한 評價 (An Assessment on the Ultimate Strength of Welding Joint by the Effect of External Force)

  • 방한서;차용훈;오우석
    • 한국해양공학회지
    • /
    • 제9권2호
    • /
    • pp.20-29
    • /
    • 1995
  • When structures are constructed by welding, structural elements are always accompained by welding residual stress and deformation. Therefore, when the rigidity and strength of the welded structures is considered, it is very important to have sufficient information about the effect of initial deflection and welding residual stress on them. In this paper, the square plates with welding residual stress under compression are dealt with; First, heat conduction and thermal elastic-plastic problems are analyzed by finite element method using 4-node isoparametric elements for assessment on the ultimate strength of welding joint. Later, the ultimate strength of welding joint is assessed by examining the effect of changed type of loading. The specimens are 500{\times}$500mm(a/b=1) and 750{\times}$500mm(a/b=1.5) rectangular plates of whichthicknesses is 9.0mm and simply supported plates getting axiul load in each direction.

  • PDF

PECVD에 의해 증착된 TiN 박막의 잔류응력 (The Residual Stress of TiN Thin Film Deposited by PECVD)

  • 송기덕;남옥현;이인우;이건환;김문일
    • 열처리공학회지
    • /
    • 제6권2호
    • /
    • pp.70-78
    • /
    • 1993
  • The presence of a residual stress in a thin film affects the properties and performances of the film, so the study of stress in a film must be very important. In this study, therefore, considering the characteristics of PECVD process, it was discussed that the residual stress, measured by $sin^2{\Psi}$ method, fo TiN films deposited on substrates with different TECs (thermal expansion coefficients) changed with film thickness. As a results, it was obtained that the residual stress of TiN film was compressive stress about all kinds of substrates and increased with film thickness. Also, the compressive residual stresses of TiN films increased in Si, Ti, STS304 order. According to the above results, we confirmed that the changes of residual stress of TiN film with substrates were due to the thermal stress originated form the difference in the TECs of the film and substrates, and that the intrinsic stress had dominating effect on the residual stress of TiN film deposited by PECVD. And in this study, the intrinsic stress of TiN film was compressive stress in spite of the Zone 1 structure. It is due to the entrapment of impurities in grain boundary or void.

  • PDF

무잔류 응력상태 결정을 통한 표면 잔류응력장 평가에의 레이저 간섭계 적용 (Application of Laser Interferometry for Assessment of Surface Residual Stress by Determination of Stress-free State)

  • 김동원;이낙규;최태훈;나경환;권동일
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2003년도 춘계학술대회
    • /
    • pp.25-30
    • /
    • 2003
  • The total relaxed stress in annealing and the thermal strain/stress were obtained from the identification of the residual stress-free state using electronic speckle pattern interferometry (ESPI). The residual stress fields in case of both single and film/substrate systems were modeled using the thermo-elastic theory and the relationship between relaxed stresses and displacements. We mapped the surface residual stress fields on the indented bulk Cu and the 0.5 ${\mu}m$ Au film by ESPI. In indented Cu, the normal and shear residual stress are distributed over -1.7 GPa to 700 MPa and -800 GPa to 600 MPa respectively around the indented point and in deposited Au film on Si wafer, the tensile residual stress is uniformly distributed on the Au film from 500 MPa to 800 MPa. Also we measured the residual stress by the x-ray diffractometer (XRD) for the verification of above residual stress results by ESPI.

  • PDF

차륜/레일 접촉에 의한 차륜의 잔류응력 평가 (Evaluation of Residual Stress of railway wheel by rolling contact)

  • 서정원;구병춘;정흥채
    • 한국철도학회논문집
    • /
    • 제6권2호
    • /
    • pp.142-148
    • /
    • 2003
  • A wheel and axle failure can cause a derailment with its attendant loss of life and property. The service conditions of railway vehicles have become severe in recent years due to a general increase in operating speeds. Damages of railway wheel are a spatting by wheel/rail contact and thermal crack by braking heat etc. One of the main source of damage is a residual stress. therefore it is important to evaluate exactly. A Residual stress of wheel is formed at the process of heat treatment when manufacturing. it is changed by contact stress developed by wheel/rail contact. Distributions of residual stress vary according to a magnitude of wheel load, a magnitude of friction when acceleration and deceleration. The objective of this paper is to estimate the influence of wheel motion on the residual stress distribution in the vicinity of the running surface.

STS304 TIG 용접시 발생하는 잔류응력과 열응력 해석에 관한 연구 (A Study on the Analysis of the Thermal Stress and Residual Stress in Process of STS304 TIG Welding)

  • 고준빈;박희상
    • 한국공작기계학회논문집
    • /
    • 제17권5호
    • /
    • pp.1-10
    • /
    • 2008
  • Residual stress caused in the weldments with high restraint force are often during welding observed in the weldments of large size nozzles or radial tanks. The reason is that quantitative analysis about thermal stresses during welding is lack for this weldments. To verify Finite Elements Method(FEM) theory, the temperature was measured with thermocouple in a real time in this paper. Also analysis of the thermal stress for welding condition is performed by ABAQUS program package on various welding condition in 304 stainless steel butt welding.

그래핀을 포함하는 폴리설폰 멤브레인의 구조 및 열 특성 (Structural and Thermal Properties of Polysulfone Membrane Including Graphene)

  • 최현명;최용진;성충현;오원태
    • 멤브레인
    • /
    • 제28권1호
    • /
    • pp.37-44
    • /
    • 2018
  • Polysulfone 수지를 사용한 그래핀 복합조성물을 제조하고, 이것들의 멤브레인에 대한 잔류응력과 열전도 특성을 분석하였다. 그래핀을 포함하는 polysulfone 멤브레인의 잔류응력분석은 Si (100) 기판에 스핀코팅으로 $10{\mu}m$ 두께의 막을 도포하여 준비한 시료를 대상으로 하였으며, 잔류응력의 측정은 온도를 승온하고 냉각하는 완전한 1주기 동안 수행하였다. 그래핀을 포함하는 polysulfone 평막을 증류수를 사용한 상전이법으로 제조하여 두께방향과 면방향으로 열전도도를 구분하여 각각 측정하였으며 평막시료의 열전도 이방성을 분석하였다. 그래핀의 구조적 특징에 의해 이를 포함하는 polysulfone 막의 잔류응력은 그래핀 함량이 증가함에 따라 점차로 완화되는 경향을 나타내었고, 열전도특성은 평막형성의 구조적 특성과 그래핀의 고유특성에 의해 두께방향과 면방향의 차이를 확인할 수 있었다.

3 차원 유한요소법을 이용한 AISI 304 표면용접평판의 잔류응력해석 (Residual Stress Analysis of AISI 304 Surface Welding Plate by 3D Finite Element Method)

  • 이경수;김태룡;김만원;박재학
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2008년도 추계학술대회A
    • /
    • pp.390-395
    • /
    • 2008
  • This study is performed to understand three dimensional characteristics of weld residual stress for the surface weld on the stainless steel plate. AISI 304 plate with one path weld on the surface was used as a test specimen. Finite element analysis was done to analyze thermal transient and residual stress due to weld. The result of finite element analysis was validated by previous paper and measurement data. Among various techniques for residual stress measurement, instrumented ball indentation method was applied. The calculated residual stresses by finite element analysis showed good agreement with the measured results.

  • PDF

노치가공에 의한 다층 FCA 용접부의 잔류응력 재분포 특성 (Analysis of Welding Residual Stress Redistributions on Notched Multi-pass FCA Butt Weldment)

  • 방희선;방한서;오익현;김준형
    • Journal of Welding and Joining
    • /
    • 제28권1호
    • /
    • pp.86-91
    • /
    • 2010
  • In the present study, two-dimensional plane deformation thermo elasto-plastic analysis has been carried out, in order to investigate the thermal and mechanical behaviour (residual stress, plastic strain, magnitude of stress and their distribution and production mechanism) on multi-pass FCA butt weldment of high strength EH36-TMCP ultra thick plate. Moreover, this study can be considered as a basis for analysing the fracture toughness, KIC, and its effect on welding residual stress redistribution with notch on multi-pass FCA butt weldment, in future. The results of welding residual stress obtained from thermo elasto-plastic analysis has been compared and verified with the results measured by XRD.

세라믹코팅재의 잔류응력에 대한 연구 (A Study on the Residual Stresses of Ceramic Coating)

  • 한지원
    • 한국안전학회지
    • /
    • 제22권1호
    • /
    • pp.19-23
    • /
    • 2007
  • The aim of this study was to determine residual stresses in thermal barrier coatings(TBCs) by isothermal heating. Specimens were heated at the range of $1000{\sim}1600^{\circ}C$. A finite element method was used to determine the residual stresses. Finite element coupled heat transfer and elastic-plastic thermal stress analysis using a general purpose commercial FEM software ABAQUS. I obtained the stresses were not affected below the temperature of $1400^{\circ}C$ but affected over that of temperature.