• 한국원자력학회:학술대회논문집
• /
• 한국원자력학회 1998년도 춘계학술발표회논문집(2)
• /
• pp.837-843
• /
• 1998

This paper presents the thermomechanical and fracture mechanics evaluation procedure of thermal striping damage on the secondary piping of LMFR using Green's function method and standard FEM. The thermohydraulic loading conditions used in the present analysis are simplified sinusoidal thermal loads and the random type data thermal load. The thermomechainical fatigue damage was evaluated according to ASME code subsectionNH. The analysis results of fatigue for the sinusoidal and random load cases show that fatigue failure would occur at a geometrically discontinuous location during 90,000 hours of operation The fracture mechanics analysis showed that the crack would be initiated at an early stage of the operation. The fatigue crack was evaluated to propagate up to 5 ㎜ along the thickness direction during the first 944 and 1083 hours of operation for the sinusoidal and the random loading cases, respectively.

• KEPCO Journal on Electric Power and Energy
• /
• 제6권1호
• /
• pp.41-47
• /
• 2020

The contribution of damage mechanisms to failure of steam turbine casing made of Cr-Mo-V steel was investigated. Creep-fatigue interaction on the HP side corner of turbine casing was revealed as the root cause of the catastrophic failure performed by metallurgical analysis. The steady-state pressure and transient thermal stress were analyzed based on the actual operating condition of the thermal plant. Damage of creep-fatigue interaction to crack initiation was evaluated with multiaxial effects. The contribution ratio of creep and fatigue to the crack initiation was estimated to 3:1. Temporary geometrical correct action with repair weld was executed. For long-term operation, design improvement of casing equipment for creep resistance should be needed.

• 대한조선학회논문집
• /
• 제41권6호
• /
• pp.84-90
• /
• 2004

For the precise assessment of the effect of welding residual stresses on structural strength and fatigue crack growth behavior, new FE analysis algorithms for the estimation of residual stress relaxation due to external load and redistribution due to fatigue crack propagation were proposed in this paper. Initial welding residual stress field was obtained by thermal elasto-plastic analysis considering temperature dependent material properties, and the amount of residual stress relaxation and redistribution were assessed by subsequent elasto-plastic analysis In the analysis of fatigue crack propagation, the applied SIF(Stress Intensity Factor) range was evaluated by $\frac{1}{4}$-point displacement extrapolation method, and the effect of welding residual stresses on crack propagation was considered by introducing the effective SIF concept. The test results of crack propagations were compared with the predicted data obtained by the analysis.

• Journal of Welding and Joining
• /
• 제28권1호
• /
• pp.100-106
• /
• 2010

In this paper crack propagation analyses in the dissimilar metal weldment of a nozzle were performed using a finite element alternating method (FEAM). A two-dimensional axisymmetric finite element nozzle model was prepared and welding simulation including the thermal heat transfer analysis and the thermal stress analysis was performed. Initial cracks were inserted at weld and heat affected zone in the finite element model which has welding residual stress distribution obtained from the welding simulation. To calculate crack propagation trajectories of these cracks, a new fatigue crack evaluation module was developed in addition to the previous FEAM program. With the new FEAM fatigue crack evaluation module, crack propagation trajectory and crack growth time were calculated automatically and effectively.

• 한국생산제조학회지
• /
• 제7권3호
• /
• pp.68-78
• /
• 1998

Welding structure contains residual stress due to thermal-plastic strain during welding process, and its magnitude and distribution depend on welding conditions. Cracks initiate from various defects of the weldment, propagate and lead to final fracture, The crack initiation and propagation processes are affected by the magnitude and distribution. Therefore, the magnitude and distribution of weldment residual stress should be considered for safety design and service of welding structures. Also it is very important that more accurate assessment method of fatigue crack growth must take into account the redistributing the residual stress quantitively. because the residual stress in weldment has characteristics of its redistribution with loading magnitude, number of cycles and fatigue crack propagation. In this study fatigue crack behavior of STS-304 weldment was investigated during crack propagation into tensile residual stress region or compressive residual stress region. Crack growth rates were predicted and compared with experimental results.

• 한국안전학회지
• /
• 제20권1호
• /
• pp.62-67
• /
• 2005

An eccentrically-loaded single edge crack tension specimen (ESET) is similar to a compact tension(CT) specimen loaded in tension-tension. The standard ESET specimen exhibits advantages over other types of cracked specimen, such as n, single-edge crack, and middle-crack tension specimen. The details of ESET specimen configuration, test procedure, and calculations are described in ASTM E647 standard. However, a difficulty in attaching COD gage to the knife-edge on the front foe of the specimen can be found when the size of ESET specimen is small for rapid cooling and heating in thermal fatigue testing. The finite element analysis is performed for the ESET specimen with projected knife-edge on the front foe and a crack-length-compliance equation is suggested for the new specimen configuration. Calibration test are conducted with 347 stainless steel to compare the measured crack length with the calculated crack length from the suggested compliance expression. The test results showed good agreements with those of analysis.

• 대한기계학회논문집A
• /
• 제36권8호
• /
• pp.835-841
• /
• 2012

철도차량의 제동 디스크에 사용될 수 있는 주물재료 4 종에 대해 인장강도, 압축강도, 경도, 비열, 비중, 열전도도 등 여러 특성값을 측정하였다. Ni, Cr, Mo 의 조성비에 따라 인장강도, 압축강도, 경도 등을 조절할 수 있었다. 이들 재료에 대해 열피로 시험을 수행할 수 있는 장치를 사용하여 원통형 시편에 대해 열크랙의 발생과 길이를 측정하여 재료의 내열성을 평가하였다. 그리고 열피로 시험과정을 유한요소법으로 해석하고 Manson-Coffin 식과 주변형률을 이용하여 열피로수명을 평가하여 시험결과와 비교, 검토하였다. 해석에 의한 예측수명은 관찰영역의 균열의 총 길이가 $40{\mu}m{\sim}1mm$ 사이에 있을 때의 수명에 해당함을 알 수 있다.

• 전력전자학회:학술대회논문집
• /
• 전력전자학회 2002년도 추계학술대회 논문집
• /
• pp.205-208
• /
• 2002

Thermal design is required with considering thermal stability to verify the reliability of electric power device with using IGBT. Numerical analysis is performed to analyzed the change in thermal resistance with respect to the various thermal density of heating element. Correlations between thermal resistance and heat generation density are established. With using these correlations, performance curve is composed with respect to the change in thermal resistance of cooling conditions for natural convection and forced convection. Thermal fatigue is occurred at the Inside and outside of IGBT by repeated heat load. The crack is occurred between base plate and ceramic substrate for the inside. When the crack length is 4mm, the failure is occurred. Therefore, Thermal design method considering thermal density, thermal fatigue resistance is presented on this study and it is expected to thermal design with considering life prediction.

• 품질경영학회지
• /
• 제45권3호
• /
• pp.393-401
• /
• 2017

Purpose: The purpose of this study is to propose retrofit measures for KDX-II KVLS hull crack, also, enhance safety and quality of ship. Also, this study suggest to how to retrofit about hull crack of the ship and how to improve operability of the ship. Methods: Retrofit measures of KDX-II KVLS hull crack reach a conclusion through global structure analysis and fatigue analysis. Concerned about thermal deformation due to welding around the KVLS, in addition to, verify to safety of KVLS. Results: Based on result of global structure analysis establish retrofit measures for KDX-II KVLS hull crack. Additionally, through fatigue analysis establish final retrofit measures. The results of retrofit measures are allowed both stress level and fatigue life. Conclusion: Retrofit measures for ship hull crack based on global structure analysis and fatigue analysis improves operability and quality of the ship. Especially, KDX-II ship is the best battleship in our country. Considering the importance of KDX-II, this study improves both Korea navy's combat power and ability to carry out the mission.

• 전자공학회논문지A
• /
• 제31A권12호
• /
• pp.44-55
• /
• 1994

This study is to apply the theory of fatigue fracture to solder joints under thermal cyclic loading and predict life of solder joint to failure. A 62Sn-36Pb-2Ag solder was used in this study. Tensile tests were preformed at temperatures of 15.dec. C, 50.dec. C and 85.dec. C in order to find terms of crack length "a". plastic strain range ""${\Delta}{\varepsilon}_p$" and temperature "T". Solder joint under thermal cyclic loading was analyzed by FEM. this FEM analysis together with the crack growth rate will provide the capability of the fatigue life prediction of solder joints and enhance the reliability od solder joint.